Product Description
Gearbox Photos:
Gearbox Sepcifications:
| Outline diameter | 22mm | Bearing | Sleeve bearing | Rolling bearing | ||||
| Material | Metal | Axial endplay | ≤0.1mm | ≤0.1mm | ||||
| Direction of ratation | cc/ccw | Radial loading | ≤120N | ≤170N | ||||
| gear backlash | ≤2° | Operating temperature | -20~85ºC | |||||
| Gearbox Stages | 1 | 2 | 3 | 4 | ||||
| Reduction Ratio | 4/4.8 | 16/19/23 | 64/76/90/107 | 256/304/361/429/509 | ||||
| Max Rated Torque(gf.cm) | 15000 | 15000 | 15000 | 15000 | ||||
| Instant torque(gf.cm) | 30000 | 30000 | 30000 | 30000 | ||||
| Gearbox efficiency(%) | 91 | 85 | 80 | 75 | ||||
| Gearbox Length(mm) | 13.3 | 17 | 20.7 | 24.4 | ||||
| Output Shaft | Can be custom | |||||||
Gearbox Drawing:
Gear motor suggestion:
| Motors( option) | DC brushed, DC brushless, Steper | input speed | <20000 RPM | |||||
| Voltage(option) | 3-24Vdc | Current | <1500 mA | |||||
Applicatios:
1.Household application .
2.Office automation equipments
3.Automotive products
4.Medical equipments
5.Industrials
6.Electric power tools
7.communication equipment
8.Electric power tools
9.Consumer electronics
10.Automotive products
Our Service:
1.Support OEM or ODM gearbox
2.Rated product developement
3. Support gearbox parts development.
4. Support after-sales sevice.
FAQ:
1. Do you provide samples?
Re: yes, we will provide samples for all client to test before mass production.
2.Do you have stock usually?
Re: Stock available,but please contact us to finally confirm
3.What is your MOQ for mass production?
Re: Our mass production MOQ is 1000pcs
4. How to ship goods?
Re: We ship products by air or by sea, support client’s collect account (DHL,Fedex,UPS,TNT)
5.Do you have technical support?
Re: Yes , we work with client to develop project from concern to mass production
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| Application: | Motor |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Four-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2024-04-09
China Custom CZPT 24V DC Gear Motor 1.5W 1000rpm 12mm Gear Motor Shaft for Smart Toilet CZPT Drive System near me factory
Merchandise Description
10mm 3V Substantial Precision CCTV Digital camera Geared Motor With Gearbox
Item Parameters
Product: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Immediate Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Duration L1: 19 mm
above requirements just for reference and customizable according to specifications.
You should enable us know your requirements and we will supply you with CZPT transmission answers.
Detailed Pictures
Application
Firm Profile
HangZhou CZPT CZPT & Electronics Co., Ltd was recognized in 2001,We give the overall generate remedy for buyers from style, tooling fabrication, components production and assembly.
Workshop
Testing Products
one) Competitive Advantages
- one) Competitive Positive aspects
19+12 months expertise in producing motor gearbox
We provide complex assistance from r&d, prototype, screening, assembly and serial production , ODM &OEM
Competitive Price
Product Overall performance: Lower sounds, Substantial effectiveness, Lengthy lifespan
Prompt Delivery: 15 doing work days following payment
Small Orders Acknowledged
2) Principal Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and equipment transmission equipment
- Exact electromechanical motion module
- Specific ingredient and assembly of plastic and steel powder injection.
Our Companies
- ODM & OEM
- Gearbox style and growth
- Connected technological innovation assistance
- Micro drive gearbox custom made answer
Packaging & Delivery
1) Packing Specifics
packed in nylon firstly, then carton, and then bolstered with wooden situation for outer packing.
Or in accordance to client’s requirement.
two) Transport Particulars
samples will be delivered within ten days
batch buy leading time in accordance to the actual situation.
Certifications
Certifications
We Have passed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
FAQ
one. Can you make the gearbox with custom technical specs?
Indeed. We have design and improvement group, also a fantastic expression of engineers, each and every of them have
numerous operate a long time knowledge.
2.Do you offer the samples?
Indeed. Our organization can provide the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you want.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we take small get.
4. Do you have the item in stock?
I am sorry we donot have the item in inventory, All items are manufactured with orders.
5. Do you supply engineering assist?
Of course. Our organization have design and style and advancement group, we can give technologies help if you
need to have.
6.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX etc account you offer.
7.How to spend the funds?
We take T/T in advance. Also we have various bank account for obtaining funds, like US dollors or RMB and many others.
8. How can I know the item is ideal for me?
Frist, you require to offer us the a lot more specifics details about the product. We will suggest the product to you according to your need of specification. Following you confirm, we will put together the samples to you. also we will supply some great advancements according to your product use.
9. Can I appear to your organization to pay a visit to?
Indeed, you can come to our firm to check out at whenever, and welcome to visit our organization.
ten. How do speak to us ?
Please send an inquiry
Rewards of a Planetary Motor
If you are hunting for an cost-effective way to electrical power a device, consider acquiring a Planetary Motor. These units are created to give a substantial variety of equipment reductions, and are capable of making considerably higher torques and torque density than other types of travel techniques. This article will clarify why you ought to consider acquiring 1 for your needs. And we’ll also discuss the variances amongst a planetary and spur equipment program, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are employed to decrease the velocity of rotation of the armature 8. The reduction ratio is decided by the framework of the planetary gear gadget. The output shaft 5 rotates by way of the gadget with the support of the ring equipment 4. The ring equipment 4 engages with the pinion 3 after the shaft is rotated to the engagement situation. The transmission of rotational torque from the ring equipment to the armature leads to the motor to begin.
The axial end floor of a planetary gear system has two circular grooves 21. The frustrated part is used to keep lubricant. This lubricant helps prevent foreign particles from getting into the planetary gear area. This attribute allows the planetary equipment gadget to be compact and light-weight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary equipment device can be a very good choice for a motor with restricted place.
Simply because of their compact footprint, planetary gears are great for minimizing heat. In addition, this design and style allows them to be cooled. If you want large speeds and sustained overall performance, you could want to contemplate using lubricants. The lubricants current a cooling impact and decrease sound and vibration. If you want to increase the efficiency of your motor, make investments in a planetary gear hub drivetrain.
The planetary gear head has an internal sunshine gear that drives the numerous outer gears. These gears mesh together with the outer ring that is fastened to the motor housing. In industrial programs, planetary gears are utilized with an rising amount of teeth. This distribution of electrical power guarantees greater efficiency and transmittable torque. There are many rewards of employing a planetary gear motor. These advantages contain:
planetary gearboxes
A planetary gearbox is a variety of drivetrain in which the enter and output shafts are connected with a planetary construction. A planetary gearset can have a few primary components: an input gear, a planetary output equipment, and a stationary position. Distinct gears can be utilised to alter the transmission ratios. The planetary framework arrangement provides the planetary gearset high rigidity and minimizes backlash. This large rigidity is critical for swift commence-quit cycles and rotational path.
Planetary gears want to be lubricated frequently to avoid use and tear. In addition, transmissions have to be serviced routinely, which can consist of fluid changes. The gears in a planetary gearbox will wear out with time, and any difficulties must be fixed immediately. However, if the gears are ruined, or if they are faulty, a planetary gearbox company will repair it for free.
A planetary gearbox is typically a 2-speed style, but expert manufacturers can give triple and solitary-speed sets. Planetary gearboxes are also suitable with hydraulic, electromagnetic, and dynamic braking techniques. The 1st stage to designing a planetary gearbox is defining your application and the preferred end result. Popular constructors use a consultative modeling approach, starting each task by learning machine torque and functioning conditions.
As the planetary gearbox is a compact layout, area is restricted. Consequently, bearings need to be chosen cautiously. The compact needle roller bearings are the most frequent alternative, but they cannot tolerate huge axial forces. Those that can manage higher axial forces, these kinds of as worm gears, must decide for tapered roller bearings. So, what are the benefits and negatives of a helical gearbox?
planetary equipment motors
When we think of planetary equipment motors, we are likely to think of huge and powerful machines, but in simple fact, there are a lot of smaller sized, a lot more economical versions of the very same equipment. These motors are usually created of plastic, and can be as little as six millimeters in diameter. As opposed to their bigger counterparts, they have only 1 gear in the transmission, and are manufactured with a small diameter and small variety of enamel.
They are related to the photo voltaic method, with the planets rotating about a solar gear. The world pinions mesh with the ring equipment inside of the sunshine gear. All of these gears are connected by a planetary provider, which is the output shaft of the gearbox. The ring gear and planetary provider assembly are connected to every other via a collection of joints. When electrical power is applied to any of these associates, the whole assembly will rotate.
When compared to other configurations, planetary gearmotors are far more complicated. Their design is composed of a sunshine gear centered in the heart and many smaller sized gears that mesh with the central solar equipment. These gears are enclosed in a more substantial inner tooth equipment. This design enables them to take care of larger masses than typical equipment motors, as the load is distributed amongst many gears. This kind of motor is normally more expensive than other configurations, but can stand up to the larger-load specifications of some devices.
Simply because they are cylindrical in condition, planetary gear motors are amazingly versatile. They can be employed in various purposes, such as automated transmissions. They are also employed in purposes exactly where substantial-precision and speed are essential. Moreover, the planetary equipment motor is sturdy and is characterised by minimal vibrations. The benefits of employing a planetary gear motor are large and include:
planetary gears vs spur gears
A planetary motor utilizes numerous tooth to share the load of rotating elements. This presents planetary gears large stiffness and lower backlash – typically as reduced as 1 or two arc minutes. These qualities are critical for apps that undergo recurrent commence-stop cycles or rotational direction adjustments. This post discusses the benefits of planetary gears and how they differ from spur gears. You can look at the animation beneath for a clearer comprehending of how they run and how they vary from spur gears.
Planetary gears go in a periodic fashion, with a comparatively tiny meshing frequency. As the meshing frequency boosts, the amplitude of the frequency also increases. The amplitude of this frequency is little at low clearance values, and increases substantially at higher clearance stages. The amplitude of the frequency is increased when the clearance reaches .2-.6. The amplitude increases rapidly, whilst use will increase gradually soon after the original .2-.6-inch-vast clearance.
In high-speed, high-torque apps, a planetary motor is more powerful. It has several speak to details for better torque and greater pace. If you are not confident which variety to select, you can seek the advice of with an skilled and layout a custom gear. If you are uncertain of what kind of motor you require, speak to Twirl Motor and inquire for support deciding on the appropriate one for your software.
A planetary equipment arrangement provides a quantity of advantages over traditional set-axis equipment system types. The compact dimensions permits for decrease reduction of performance, and the a lot more planets in the gear method improves the torque density and capacity. Yet another gain of a planetary equipment program is that it is a lot more robust and far more tough than its spur-gear counterpart. Mixed with its many advantages, a planetary gear arrangement delivers a exceptional answer to your shifting requirements.
planetary gearboxes as a compact substitute to pinion-and-gear reducers
Whilst traditional pinion-and-equipment reducer design and style is cumbersome and intricate, planetary gearboxes are compact and versatile. They are appropriate for a lot of purposes, especially the place room and weight are troubles, as nicely as torque and speed reduction. Even so, comprehension their mechanism and operating isn’t as simple as it sounds, so below are some of the crucial rewards of planetary gearing.
Planetary gearboxes operate by employing two planetary gears that rotate around their very own axes. The sunlight equipment is used as the input, although the planetary gears are linked through a casing. The ratio of these gears is -Ns/Np, with 24 tooth in the sun gear and -3/2 on the planet gear.
Unlike classic pinion-and-equipment reducer patterns, planetary gearboxes are considerably scaled-down and much less costly. A planetary gearbox is about fifty% smaller sized and weighs less than a pinion-and-gear reducer. The smaller sized gear floats on top of a few big gears, minimizing the effects of vibration and making certain regular transmission in excess of time.
Planetary gearboxes are a good substitute to pinion-and-equipment travel systems because they are scaled-down, considerably less sophisticated and offer a increased reduction ratio. Their meshing arrangement is equivalent to the Milky Way, with the sunshine gear in the center and two or far more outer gears. They are connected by a provider that sets their spacing and incorporates an output shaft.
In comparison to pinion-and-equipment minimizes, planetary gearboxes offer increased pace reduction and torque ability. As a result, planetary gearboxes are tiny and compact and are typically favored for space-constrained programs. But what about the higher torque transfer? If you might be seeking for a compact alt
