Product Description
Gearbox Photos:
Gearbox Sepcifications:
| Outline diameter | 22mm | Bearing | Sleeve bearing | Rolling bearing | ||||
| Material | Metal | Axial endplay | ≤0.1mm | ≤0.1mm | ||||
| Direction of ratation | cc/ccw | Radial loading | ≤120N | ≤170N | ||||
| gear backlash | ≤2° | Operating temperature | -20~85ºC | |||||
| Gearbox Stages | 1 | 2 | 3 | 4 | ||||
| Reduction Ratio | 4/4.8 | 16/19/23 | 64/76/90/107 | 256/304/361/429/509 | ||||
| Max Rated Torque(gf.cm) | 15000 | 15000 | 15000 | 15000 | ||||
| Instant torque(gf.cm) | 30000 | 30000 | 30000 | 30000 | ||||
| Gearbox efficiency(%) | 91 | 85 | 80 | 75 | ||||
| Gearbox Length(mm) | 13.3 | 17 | 20.7 | 24.4 | ||||
| Output Shaft | Can be custom | |||||||
Gearbox Drawing:
Gear motor suggestion:
| Motors( option) | DC brushed, DC brushless, Steper | input speed | <20000 RPM | |||||
| Voltage(option) | 3-24Vdc | Current | <1500 mA | |||||
Applicatios:
1.Household application .
2.Office automation equipments
3.Automotive products
4.Medical equipments
5.Industrials
6.Electric power tools
7.communication equipment
8.Electric power tools
9.Consumer electronics
10.Automotive products
Our Service:
1.Support OEM or ODM gearbox
2.Rated product developement
3. Support gearbox parts development.
4. Support after-sales sevice.
FAQ:
1. Do you provide samples?
Re: yes, we will provide samples for all client to test before mass production.
2.Do you have stock usually?
Re: Stock available,but please contact us to finally confirm
3.What is your MOQ for mass production?
Re: Our mass production MOQ is 1000pcs
4. How to ship goods?
Re: We ship products by air or by sea, support client’s collect account (DHL,Fedex,UPS,TNT)
5.Do you have technical support?
Re: Yes , we work with client to develop project from concern to mass production
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| Application: | Motor |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Four-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2024-04-09
China high quality Round Flange Brushless DC electric Precision Planetary Gear Motor with Speed Controller near me manufacturer
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FAQ
Q: How to get?
A: ship us inquiry → receive our quotation → negotiate particulars → confirm the sample → sign deal/deposit → mass generation → cargo all set → balance/shipping → further cooperation.
Q: How about Sample get?
A: Sample is available for you. you should speak to us for particulars. Contact us
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A: DHL, UPS, FedEx, TNT, EMS, China Publish,Sea are available.The other transport approaches are also available, remember to make contact with us if you want ship by the other shipping way.
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A: Devliver time relies upon on the quantity you get. typically it requires fifteen-25 functioning times.
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A: You should speak to our help group and we will verify your purchase with the package deal contents.We apologize for any inconveniences.
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A: We take payment by T/T, PayPal, the other payment ways also could be approved,Remember to get in touch with us prior to you spend by the other payment approaches. Also 30-50% deposit is accessible, the balance money should be paid out just before transport.
Advantages of a Planetary Motor
A planetary motor has numerous benefits. Its compact layout and lower sounds helps make it a excellent selection for any software. Among its numerous employs, planetary gear motors are located in sensible cars, buyer electronics, clever robots, communication tools, and healthcare technological innovation. They can even be identified in sensible properties! Read on to discover the positive aspects of a planetary equipment motor. You may be shocked at how versatile and useful it is!
Self-centering planet gears guarantee a symmetrical power distribution
A planetary motor is a equipment with numerous, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional tension evaluation of the retaining structure for this type of motor identified a optimum shear tension of sixty four MPa, which is equal to a security aspect of 3.1 for 6061 aluminum. Self-centering earth gears are made to make certain a symmetrical pressure distribution through the transmission system, with the weakest ingredient currently being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and earth gears are almost equivalent. The number of enamel on these gears establishes the typical gear-ratio for every output revolution. This mistake is connected to the production precision of the gears. The effect of this mistake is a sounds or vibration characteristic of the planetary gearbox.
Another layout for a planetary gearbox is a traction-based variant. This design gets rid of the require for timing marks and other restrictive assembly problems. The design of the ring equipment is comparable to that of a pencil sharpener mechanism. The ring equipment is stationary while earth gears lengthen into cylindrical cutters. When positioned on the sun’s axis, the pencil sharpening mechanism revolves close to the ring gear to sharpen the pencil.
The JDS eliminates the want for traditional planetary carriers and is mated with the self-centering earth gears by dual-purpose factors. The twin-function components synchronize the rolling motion and traction of the gears. They also remove the want for a provider and lessen the pressure distribution amongst the rotor and stator.
Metal gears
A planetary motor is a kind of electric powered push that utilizes a series of steel gears. These gears share a load connected to the output shaft to create torque. The planetary motor is usually CNC controlled, with extra-lengthy shafts, which permit it to match into quite compact styles. These gears are obtainable in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is broadly utilised in various industrial applications, which includes vehicle transmissions, off-street transmissions, and wheel push motors. They are also utilised in bicycles to energy the shift system. Another use for planetary gearing is as a powertrain amongst an inside combustion motor and an electric motor. They are also employed in forestry applications, such as debarking tools and sawing. They can be employed in other industries as nicely, this sort of as pulp washers and asphalt mixers.
Planetary gear sets are composed of three kinds of gears: a sun gear, world gears, and an outer ring. The sunshine gear transfers torque to the earth gears, and the earth gears mesh with the outer ring equipment. World carriers are created to provide high-torque output at minimal speeds. These gears are mounted on carriers that are moved all around the ring equipment. The earth gears mesh with the ring gears, and the sunlight gear is mounted on a moveable carrier.
Plastic planetary gear motors are considerably less high-priced to generate than their metal counterparts. However, plastic gears undergo from lowered strength, rigidity, and load ability. Metal gears are typically less difficult to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and much less noisy. Some of the greatest plastic planetary equipment motors are manufactured in collaboration with top suppliers. When acquiring a plastic planetary gear motor, be sure to take into account what resources it is created of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is created with a Japanese Mabuchi motor RS-775WC, a two hundred RPM foundation motor. It is capable of attaining stall torque at minimal speeds, which is unattainable to obtain with a easy DC motor. The planetary encoder offers five pulses for every revolution, making it excellent for applications demanding exact torque or place. This motor needs an 8mm hex coupling for proper use.
This encoder has a large resolution and is appropriate for ZGX38REE, ZGX45RGG and ZGX50RHH. It characteristics a magnetic disc and poles and an optical disc to feed back indicators. It can count paulses as the motor passes through a hall on the circuit board. Relying on the gearbox ratio, the encoder can give up to two million transitions for each rotation.
The planetary gear motor uses a planetary gear technique to distribute torque in synchrony. This minimizes the chance of equipment failure and will increase the general output potential of the device. On the other hand, a spur gear motor is a easier design and style and less costly to produce. The spur equipment motor functions far better for lower torque apps as each equipment bears all the load. As such, the torque potential of the spur equipment motor is lower than that of a planetary equipment motor.
The REV UltraPlanetary gearbox is created for FTC and has three diverse output shaft alternatives. The output shaft is made of 3/8-inch hex, allowing for flexible shaft substitution. These motors are a excellent value as they can be utilized to meet a broad range of power needs. The REV UltraPlanetary gearbox and motor are offered for quite realistic prices and a feminine 5mm hex output shaft can be used.
Longevity
One of the most widespread inquiries when choosing a planetary motor is “How resilient is it?” This is a query that’s frequently requested by individuals. The very good news is that planetary motors are very durable and can final for a prolonged time if appropriately maintained. For far more information, study on! This write-up will include the sturdiness and efficiency of planetary gearmotors and how you can choose the greatest 1 for your demands.
Very first and foremost, planetary gear sets are made from steel components. This will increase their lifespan. The planetary equipment established is generally made of metals this sort of as nickel-steel and steel. Some planetary gear motors use plastic. Steel-reduce gears are the most resilient and ideal for programs that demand much more torque. Nickel-steel gears are less resilient, but are much better in a position to hold lubricant.
Durability of planetary motor gearbox is important for purposes necessitating higher torque vs . pace. VEX VersaPlanetary gearboxes are developed for FRC(r) use and are amazingly sturdy. They are pricey, but they are highly customizable. The planetary gearbox can be taken out for servicing and substitute if needed. Areas for the gearbox can be acquired separately. VEX VersaPlanetary gearboxes also characteristic a pinion clamped on to the motor shaft.
Dynamic modeling of the planetary gear transmission system is critical for comprehension its sturdiness. In preceding studies, uncoupled and coupled meshing types ended up used to examine the impact of different design and style parameters on the vibration attributes of the planetary equipment method. This investigation needs thinking about the part of the mesh stiffness, composition stiffness, and moment of inertia. Moreover, dynamic types for planetary gear transmission call for modeling the influence of several parameters, these kinds of as mesh stiffness and shaft spot.
Price
The planetary gear motor has numerous speak to details that support the rotor rotate at diverse speeds and torques. This design and style is typically utilised in stirrers and large vats of liquid. This sort of motor has a low first cost and is far more frequently identified in minimal-torque applications. A planetary equipment motor has numerous speak to points and is far more successful for applications necessitating substantial torque. Gear motors are often located in stirring mechanisms and conveyor belts.
A planetary gearmotor is generally produced from 4 mechanically joined rotors. They can be used for different applications, such as automotive and laboratory automation. The plastic enter phase gears decrease sounds at larger speeds. Steel gears can be utilised for substantial torques and a modified lubricant is frequently included to minimize excess weight and mass second of inertia. Its lower-price design and style can make it an excellent choice for robots and other programs.
There are several distinct types of planetary gear motors available. A planetary gear motor has 3 gears, the sun equipment and world gears, with every sharing equal amounts of work. They are best for applications necessitating higher torque and minimal-resistance operation, but they need more components than their solitary-stage counterparts. The metal cut gears are the most durable, and are frequently used in purposes that demand high speeds. The nickel-steel gears are far more absorptive, which can make them better for keeping lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm velocity, a peak torque of .32 Nm, and is available in 24V, 36V, and 48V energy provide. It is also tranquil and effective, necessitating minor maintenance and offering better torque to a modern day electrical vehicle. If you are considering of purchasing a planetary gear motor, be certain to do a bit of investigation before buying one particular.
