Product Description
PAD047~PAD255 Stepper Motor Linear Flange Mounted Mini Planetary Gearbox
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CZPT Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications
| series | Stage | Models | Ratio | Rated Torque | Rated input Speed | Max input Speed | Backlash | Efficiency |
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
| Application: | Motor, Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-04-28
China Custom CZPT Mini Electronic DC Motor for Medical Equipment AC Gear Precise Stepper Motor Planetary Deceleration Motor near me factory
Merchandise Description
BJZ57D Precise Stepper Motor Planetary Deceleration Motor
Product:BJZ57D
Technical Parameter:
Define Drawing Ref.
Product Functions:
a. 2 Phase motor
b. Stage angle1.8 diploma
c. Big torque
d. Low sounds
e. Smooth procedure
1. Sensible composition design, adaptable direct-out direction, the c-body motor junction box alone can be rotated and mounted.
2. Excellent protect pole motor with reduced sounds, lower vibration and large overall performance.
Item Programs:
Primarily based on the previously mentioned attributes, stepper motors are widely used in a variety of electronic administration motion manage programs. For case in point:Printers, Smart lights, ATM equipment, Camera lenses, Industral management, Healthcare gear, Textile machinery, Automobile industry, etc.
Top quality Policy:
1.Solution Innovation
two.Qaulity Searching for Best
3.Keep Strengthening
4.Client Satisfaction
Keli Stepper Motor Advantages:
one.Series in twenty, 28, 35, 36, 39, forty two, fifty seven, sixty, 86, and many others.
two.Enhance the item overall performance on even bigger torque, smoother operation, significantly less vibration, lower noise, reduce temperature growing, reduce intake.
3.A lot more reputable with for a longer time life span.
4.Dust evidence, dampness-proof, oil-evidence, high and minimal temperature resistance, corresion resistance, and so forth.
five.Knowledgeable on marketing and advertising and R&D, we are obtainable to custom-made varieties of motor with quick direct time.
6.Innovative labs with reputable vertification gear as projector, coodinate measuring equipment, dynamometer, salt spray device, higher and low temperature box, and so on.
seven.Goods with authority certification with CCC, CE, and many others.
8.New product handle technique covers a lot more parameters and standard data for consumers varieties assortment.
Certificates:
Remarks:
We are continuously committed to producing a world-class Chinese national brand of motors and drive control methods, advertising human industrial civilization and development, and supplying international customers with continuous smart electricity.
The below items are only agent items, derivative goods can be custom-made in accordance to the customer’s demands.
If you have any desire or samples needed, please allow us know, we will be content to give you an supply.
Any queries, pls really feel totally free to speak to us, we are searching forward to acquiring your responses.
Rewards of a Planetary Motor
If you might be searching for an inexpensive way to energy a device, consider buying a Planetary Motor. These models are created to supply a substantial assortment of gear reductions, and are capable of generating much larger torques and torque density than other varieties of drive techniques. This post will describe why you should think about acquiring one for your wants. And we will also discuss the variances in between a planetary and spur gear program, as properly as how you can advantage from them.
planetary gears
Planetary gears in a motor are employed to reduce the pace of rotation of the armature 8. The reduction ratio is decided by the composition of the planetary equipment unit. The output shaft 5 rotates through the unit with the guidance of the ring equipment 4. The ring gear 4 engages with the pinion 3 when the shaft is rotated to the engagement place. The transmission of rotational torque from the ring equipment to the armature brings about the motor to start.
The axial conclude surface of a planetary gear unit has two round grooves 21. The frustrated portion is utilized to keep lubricant. This lubricant stops overseas particles from moving into the planetary gear room. This attribute permits the planetary gear gadget to be compact and light-weight. The cylindrical part also minimizes the mass inertia. In this way, the planetary gear unit can be a excellent selection for a motor with limited area.
Simply because of their compact footprint, planetary gears are excellent for minimizing heat. In addition, this design and style allows them to be cooled. If you want higher speeds and sustained performance, you may want to consider making use of lubricants. The lubricants current a cooling result and lessen sound and vibration. If you want to increase the efficiency of your motor, make investments in a planetary equipment hub drivetrain.
The planetary gear head has an inner sunshine gear that drives the several outer gears. These gears mesh collectively with the outer ring that is mounted to the motor housing. In industrial purposes, planetary gears are utilized with an rising amount of teeth. This distribution of energy guarantees greater efficiency and transmittable torque. There are numerous benefits of making use of a planetary gear motor. These advantages consist of:
planetary gearboxes
A planetary gearbox is a sort of drivetrain in which the enter and output shafts are connected with a planetary composition. A planetary gearset can have 3 major elements: an input equipment, a planetary output gear, and a stationary position. Diverse gears can be used to modify the transmission ratios. The planetary composition arrangement presents the planetary gearset substantial rigidity and minimizes backlash. This high rigidity is vital for swift start off-end cycles and rotational route.
Planetary gears require to be lubricated often to prevent use and tear. In addition, transmissions must be serviced regularly, which can contain fluid adjustments. The gears in a planetary gearbox will dress in out with time, and any difficulties should be repaired immediately. However, if the gears are broken, or if they are defective, a planetary gearbox maker will mend it for totally free.
A planetary gearbox is normally a 2-velocity style, but specialist makers can supply triple and one-pace sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The initial step to designing a planetary gearbox is defining your application and the desired final result. Well-known constructors use a consultative modeling method, beginning each project by researching equipment torque and operating situations.
As the planetary gearbox is a compact design, space is restricted. As a result, bearings want to be picked meticulously. The compact needle roller bearings are the most common choice, but they can not tolerate big axial forces. Those that can deal with large axial forces, this kind of as worm gears, must decide for tapered roller bearings. So, what are the benefits and drawbacks of a helical gearbox?
planetary gear motors
When we believe of planetary gear motors, we tend to think of massive and potent machines, but in reality, there are a lot of smaller, far more economical variations of the identical machine. These motors are often made of plastic, and can be as tiny as 6 millimeters in diameter. As opposed to their more substantial counterparts, they have only a single equipment in the transmission, and are made with a small diameter and modest number of enamel.
They are related to the photo voltaic program, with the planets rotating around a sunshine equipment. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are related by a planetary carrier, which is the output shaft of the gearbox. The ring equipment and planetary provider assembly are attached to every single other through a series of joints. When electricity is used to any of these users, the total assembly will rotate.
When compared to other configurations, planetary gearmotors are more challenging. Their design is made up of a sun equipment centered in the heart and several scaled-down gears that mesh with the central solar equipment. These gears are enclosed in a more substantial internal tooth equipment. This design and style enables them to manage larger masses than standard gear motors, as the load is dispersed amongst many gears. This variety of motor is usually much more expensive than other configurations, but can withstand the increased-load demands of some equipment.
Because they are cylindrical in form, planetary equipment motors are exceptionally functional. They can be utilised in a variety of applications, which includes automated transmissions. They are also utilised in apps where higher-precision and velocity are needed. Furthermore, the planetary gear motor is strong and is characterized by reduced vibrations. The benefits of using a planetary gear motor are extensive and contain:
planetary gears vs spur gears
A planetary motor makes use of several enamel to share the load of rotating areas. This gives planetary gears large stiffness and reduced backlash – often as lower as one particular or two arc minutes. These qualities are essential for purposes that undergo regular begin-end cycles or rotational path adjustments. This write-up discusses the rewards of planetary gears and how they vary from spur gears. You can watch the animation under for a clearer comprehending of how they function and how they differ from spur gears.
Planetary gears move in a periodic way, with a comparatively modest meshing frequency. As the meshing frequency boosts, the amplitude of the frequency also boosts. The amplitude of this frequency is little at lower clearance values, and boosts dramatically at greater clearance amounts. The amplitude of the frequency is larger when the clearance reaches .2-.6. The amplitude raises rapidly, whereas put on raises slowly after the first .2-.6-inch-extensive clearance.
In high-speed, high-torque purposes, a planetary motor is much more efficient. It has a number of make contact with factors for greater torque and larger pace. If you are not positive which type to choose, you can check with with an professional and style a customized gear. If you are unsure of what kind of motor you need to have, contact Twirl Motor and inquire for assist deciding on the proper 1 for your application.
A planetary gear arrangement delivers a variety of positive aspects over standard set-axis equipment program types. The compact dimension makes it possible for for reduced loss of usefulness, and the much more planets in the equipment system enhances the torque density and capability. Yet another advantage of a planetary gear program is that it is a lot much better and a lot more resilient than its spur-equipment counterpart. Combined with its many advantages, a planetary gear arrangement provides a excellent resolution to your shifting wants.
planetary gearboxes as a compact substitute to pinion-and-gear reducers
Even though classic pinion-and-gear reducer layout is cumbersome and sophisticated, planetary gearboxes are compact and flexible. They are ideal for many purposes, specially in which place and weight are problems, as effectively as torque and speed reduction. Even so, comprehending their mechanism and doing work just isn’t as straightforward as it appears, so here are some of the key benefits of planetary gearing.
Planetary gearboxes function by making use of two planetary gears that rotate around their possess axes. The sunshine equipment is utilised as the enter, whilst the planetary gears are connected by way of a casing. The ratio of these gears is -Ns/Np, with 24 enamel in the sun gear and -3/2 on the planet gear.
Unlike classic pinion-and-equipment reducer patterns, planetary gearboxes are significantly smaller sized and significantly less expensive. A planetary gearbox is about fifty% smaller and weighs much less than a pinion-and-equipment reducer. The scaled-down equipment floats on top of 3 huge gears, minimizing the results of vibration and making sure regular transmission in excess of time.
Planetary gearboxes are a very good alternative to pinion-and-gear generate methods since they are more compact, less sophisticated and provide a greater reduction ratio. Their meshing arrangement is related to the Milky Way, with the sunlight equipment in the middle and two or far more outer gears. They are related by a carrier that sets their spacing and incorporates an output shaft.
In contrast to pinion-and-gear decreases, planetary gearboxes offer higher speed reduction and torque capability. As a outcome, planetary gearboxes are modest and compact and are usually favored for room-constrained programs. But what about the substantial torque transfer? If you happen to be searching for a compact alt
