Product Description
52mm planetary gear reducer gearbox with nema 23 stepper motor Specification:
Gearbox Dia: 52mm
Stepper Dia: 57mm
Stepper Motor Length: 49.5-79.5mm
Output shaft diameter: φ12 mm
Shaft length: Can be customzied
Specification:
Note: It’s only the typical data, The motor can be customized if you have special requirment
.About CZPT MOTOR Company
HangZhou CZPT Motor Co. Ltd is a manufacturer and exporter of virious of motors,
Our Product range are:
DC Brush motor: 6-130mm diameter, 0.1-1500W output power.
Brushless DC Motor: 28-110mm, 5-800W output power
DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
DC Planeary Gear Motor: 10-82mm diameter, 0.1-200W output power
Stepper Motor: NEMA 08 to NEMA 43, Can contact with gearox and lead screw
AC Gear Motor: 42 to 104mm diameter, 6-200 output power
Compare with other competitors, Our advantages are:
1) High Quality Guarantee: 11 years experiences in this field makes us have mature manufacturing process, Most of motors have CE, RoHS certificates.
2) Experience: Till Augest, 2016, We had export our goods to 77 different countries like US, Germany, UK, Japan, Brizal,Russia and so on.
3) Competitive Price: We have a very high competitive ability of the list prices based on low cost labour force in China.
4) Good Service: CZPT MOTOR sales are professional and with good attitude, We will response with our customer within 24 hours(Holiday excepted), So you don’t need way about can’t not find the person when have agent things.
- 5 MOQ: Small Orders Accepted
6) On Time Delivery: 7-15 working days lead time for normal motors, Custmoized motor lead time are also less than 20 working days.
7) Customized service: Our experienced R&D team can support customized motor if necessary.
Production Equipment:
Customer Visit and Fair
Certificates
FAQ(Q=Question, A=Answer)
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
Weclome contact with us if have any questions about this motor or other products!
| Application: | CNC Machine, Robit |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control |
| Number of Poles: | 2 |
| Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-10-18
China Good quality Pad047~Pad255 Stepper Motor Flange Mounted Mini Planetary Gearbox planetary gearbox electric motor
Product Description
PAD047~PAD255 Stepper Motor Linear Flange Mounted Mini Planetary Gearbox
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CZPT Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications
| series | Stage | Models | Ratio | Rated Torque | Rated input Speed | Max input Speed | Backlash | Efficiency |
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
| Application: | Motor, Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-04-28
China Factory Price NEMA 86 Stepper Motor Planetary Gear Boxes planetary gearbox disassembly
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| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 290/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by CX 2023-04-11
China China speed reducer Fast delivery PXW86 nema34 Right-angle planetary reducer gearbox for 86MM stepper motor planetary gearbox cost
Relevant Industries: Automated business
Gearing Arrangement: Planetary
Output Torque: 60NM
Input Speed: -3000rpm
Output Pace: -1000rpm
Kind:: PXW86 Planetary gearbox
Ratio:: 3/4/5/6/10/twelve/sixteen/20/24/36/52.8/sixty four/ninety six/a hundred and forty four/216
Shade:: Black
Sound:: sounds (<65DB)
Material:: Aluminium Alloy or Cast Iron
Usages:: Industrial Equipment
Guarantee:: 1year
Packaging Details: Carton and wooden circumstance
China Rapidly delivery PXW86 nema34 Appropriate-angle planetary reducer gearbox for 86MM stepper motor or bldc motorr
Offer customized other spec reducer and deceleration ratio! BADR140 Skilled Angle Gearbox For Packaging Device No issue the quantity as prolonged as you can give drawings we can make it! 5840 Gearbox Motor Reducer with 31mm Tubular 12v worm equipment 5rpm 8mm D-variety Shaft High Torque Low Sound Dc Motor dc motor 24v
| Keywords | Planetary gearbox |
| Product | PXW86 |
| Ratio | 1-phase:3/4/5/sixty two-stage:10/twelve/16/twenty/24/36 three-phase:52.8/64/96/144/216 |
| Coloration | Black/Silver or on consumer request |
| Guarantee | one calendar year |
| Packing | Carton and wood scenario |
| Mass | 1.8Kg/2.4Kg/3Kg |
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Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by czh 2023-02-13
China 3F FAMED Nema 34 Stepper Motor PLF Planetary Reducer Gearbox with Ratio 13 15 110 115 120 125 150 1100 Planetary Gears delta planetary gearbox
Applicable Industries: Developing Substance Retailers, Manufacturing Plant, Machinery Repair Stores, Meals & Beverage Factory, Retail, Foodstuff Shop, Printing Retailers, Design works , Power & Mining, Food & Beverage Outlets, device resource
Weight (KG): 6.5 KG
Gearing Arrangement: Planetary
Output Torque: twelve-423Nm
Input Pace: based mostly on motor speed
Output Pace: primarily based on ratio
Solution name: PLF planetary gear box
Ratio: 3-1000
Precision: 3~8arcmin
Color: blue or black with gold
Output Kind: shaft output
Warranty: 1 12 months
Certificate: CE Certificate
Packing: carton or wooden box
Effectiveness: 94%~97%
Monting direction: any course
Packaging Details: carton or wooden box
Port: ZheJiang
| PLF Model | PLF040, 36mm 20W 40W 60W 6V 24V 36V adjustable substantial electrical power higher torque electric powered dc planetary brush gear motor PLF060, PLF080, PLF120, PLF160 |
| Ratio | 1:3~1:1000 |
| Precision | P1: L1 ≤ 3arcmin L2 ≤5arcminP2: L1 ≤ 5arcmin L2 ≤ 8arcmin |
| Torque | 12~423Nm |
| Using Existence | 20000h |
| Efficiency | 94%~ninety seven% |
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh 2023-02-08
China Stepper Motor Transmission Planetary Gearbox automatic planetary gearbox
Solution Description
Item Description
HPS is a foremost manufacturer and supplier of planetary gearbox and equipment motor in China, Our organization covers an spot of 6 pcs. Meanwhile, all 6 manufacturing lines strictly comply with ISO 9001 and CE to handle the quality. extensive-variety sequence products have been exported to 30+ countries all above the globe.
Apart from, we are producing great efforts to customize and supply full remedies to meet up with diverse clients’ needs and market place. Our R&D team has fifteen years experience in this subject, helps make our firm honored with numerous creation patents and utility patents, which helps make CZPT the most trustable and reliable manufacturer.
| SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
| FLE42-L1 Planetry Gearbox | L1 | 4 | 9 | ||
| 5 | 9 | ||||
| ten | 5 | ||||
| Adapted motor | ∅5-ten/ ∅22-2/F31-M3 | ||||
| Rated Enter Velocity (rpm) | 3000 | ||||
| Max Enter Speed (rpm) | 6000 | ||||
| Backlash | L1 | ≤30 Arcmin | |||
| Fault quit torque(N.m) | 2 instances of rated torque | ||||
| Efficiency | L1 | 90% | |||
| Average daily life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation approach | Any set up approach | ||||
Creation & Examination Equipments
Exhibition
HPS attends 5-6 exhibitions each and every 12 months, both photo voltaic PV exhibitions and automation industry exhibitions, skilled income crew and good quality products construct CZPT a excellent popularity in the marketplace.
Certificates
Profitable Initiatives
Packaging & Shipping and delivery
FAQ
Q1:Which regions are your merchandise primarily used in?
A:At present, we have 2 major merchandise: precision planetary equipment reducer and photo voltaic geared motor. Most of the precision planetary reducers are used in automation fields, such as health-related equipment, 3D printers, doorway openers, tapping devices, CNC lathes and a series of automation equipment. In addition, our photo voltaic geared motors are used in photovoltaic electricity technology assignments, which are mostly merged with rotary drives to drive photo voltaic panels to keep track of sunlight.
Q2: How to pick the ideal planetary gearbox?
A :1st of all, we want you to be CZPT to supply pertinent parameters. If you have a motor drawing, it will let us advocate a appropriate gearbox for you more rapidly. If not, we hope you can give the adhering to motor parameters: output speed, output torque, voltage, existing, IP, sound, operating problems, motor dimensions and electrical power, and so on.
Q3: What is the price tag ?
A : The principal figuring out factor for the cost of each and every product is the purchase quantity. You can converse with us and allow us recognize every single other. I think that our charges, solution top quality and our solutions can undoubtedly make you pleased.
This fall: Do you provide custom-made support?
A: Indeed, we supply tailored providers. You only need to put ahead your requirements, and we will do our greatest to provide you with a strategy, make ideas, and consider our best to fulfill your demands.
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US $11-15 / Piece | |
1 Piece (Min. Order) |
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Type |
| Step: | Single-Step |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| FLE42-L1 Planetry Gearbox | L1 | 4 | 9 | ||
| 5 | 9 | ||||
| 10 | 5 | ||||
| Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 3000 | ||||
| Max Input Speed (rpm) | 6000 | ||||
| Backlash | L1 | ≤30 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 90% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
|
US $11-15 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Type |
| Step: | Single-Step |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| FLE42-L1 Planetry Gearbox | L1 | 4 | 9 | ||
| 5 | 9 | ||||
| 10 | 5 | ||||
| Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 3000 | ||||
| Max Input Speed (rpm) | 6000 | ||||
| Backlash | L1 | ≤30 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 90% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by czh 2023-01-16
China Newgear Single Stage 5: 1 10: 1 Prf90 Planetary Gearbox for Servo Motor Stepper Motor planetary gearbox electric motor
Solution Description
Newgear Solitary Phase 5:1 ten:1 PRF90 Planetary Gearbox for Servo Motor Stepper Motor
This Spur planetary gearbox is utilised for servo motor and connected system which need to have to minimize speed or enlarge torque! CZPT Spur planetary gearboxes external diameter from 40 to 160, equipment ratio from 3 to 100! It has higher precision and are extensively utilised with servo motor this kind of like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.
Item Description
Attribute:
(1) Low Sound:The use of helical equipment design,to accomplish a easy,very procedure of the reducer.
(2) Higher Precision:Backlash is 3 arcmin or considerably less,correct positioning.
(3) Substantial Rigidity,Large Torque:The output shaft utilised big dimension,large span double help bearing style,which increases the rigidity and torque of the reducer.
(4) Substantial Performance:1-phase up to ninety five% or much more,2-stage up to ninety two% or far more.
(5) Servicing-Totally free:Minimal grease use,can be life span lubrication.
(6) Sealing Influence is Excellent:Lubricating grease with substantial viscosity,not effortless to independent the qualities,ip65 protection course to make certain that no grease leakage.
(7) Installation Unrestrained:Can be mounted arbitrarily.
(8) Vast Applicability:Relevant to any kind of servo motor.
(9) An organic and natural [integral] total output axis.
| Specifications | PRF40 | PRF60 | PRF80 | PRF90 | PRF120 | PRF160 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Cease Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 185 | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | a hundred and fifty | 220 | 420 | 430 | a thousand | 1500 | ||
| Torsional Rigidity | Nm/arcmin | .seven | one.8 | four.7 | four.85 | eleven | 35 | ||
| Max.Input Pace | rpm | 8000 | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Pace | rpm | 4500 | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤55 | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Lifestyle Time | h | 20000 | |||||||
| Efficiency Of Entire Load | % | L1≥96% L2≥94% | |||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Second Of Inertia Desk | L1 | three | Kg*cm2 | .1 | .46 | .seventy seven | 1.seventy three | twelve.78 | 36.72 |
| four | Kg*cm2 | .1 | .forty six | .seventy seven | 1.seventy three | 12.seventy eight | 36.seventy two | ||
| five | Kg*cm2 | .1 | .46 | .seventy seven | 1.seventy three | twelve.78 | 36.72 | ||
| seven | Kg*cm2 | .06 | .forty one | .65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | .06 | .41 | .sixty five | 1.42 | eleven.38 | 34.02 | ||
| L2 | twelve | Kg*cm2 | .08 | .forty four | .72 | one.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | .08 | .forty four | .72 | one.forty nine | twelve.18 | 34.24 | ||
| sixteen | Kg*cm2 | .08 | .44 | .seventy two | one.forty nine | 12.eighteen | 34.24 | ||
| 20 | Kg*cm2 | .08 | .forty four | .seventy two | 1.49 | twelve.eighteen | 34.24 | ||
| 25 | Kg*cm2 | .08 | .44 | .72 | 1.49 | 12.eighteen | 34.24 | ||
| 28 | Kg*cm2 | .08 | .44 | .seventy two | one.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | .08 | .forty four | .72 | one.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | .08 | .44 | .72 | one.forty nine | 12.eighteen | 34.24 | ||
| 40 | Kg*cm2 | .08 | .44 | .72 | one.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | .05 | .34 | .fifty eight | 1.25 | 11.forty eight | 34.02 | ||
| 70 | Kg*cm2 | .05 | .34 | .58 | 1.twenty five | eleven.forty eight | 34.02 | ||
| a hundred | Kg*cm2 | .05 | .34 | .58 | one.twenty five | 11.forty eight | 34.02 | ||
| Technological Parameter | Stage | Ratio | PRF40 | PRF60 | PRF80 | PRF90 | PRF120 | PRF160 | |
| Rated Torque | L1 | 3 | Nm | / | 27 | fifty | 96 | 161 | 384 |
| four | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | fifteen | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 12 | 34 | forty eight | 95 | a hundred and seventy | 358 | ||
| 10 | Nm | 10 | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | / | 27 | 50 | 95 | 161 | 364 | |
| 15 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| sixteen | Nm | sixteen | 40 | 90 | 122 | 210 | 423 | ||
| twenty | Nm | 15 | 40 | ninety | 122 | 210 | 423 | ||
| 25 | Nm | sixteen | 40 | ninety | 122 | 210 | 423 | ||
| 28 | Nm | 16 | forty | ninety | 122 | 210 | 423 | ||
| 30 | Nm | / | 27 | fifty | ninety six | 161 | 364 | ||
| 35 | Nm | twelve | forty | ninety | 122 | 210 | 423 | ||
| 40 | Nm | 16 | forty | 90 | 122 | 210 | 423 | ||
| 50 | Nm | fifteen | forty | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 12 | 34 | forty eight | ninety five | one hundred seventy | 358 | ||
| a hundred | Nm | 10 | sixteen | 22 | 96 | 80 | 210 | ||
| Degree Of Safety | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | .forty three | .98 | two.three | 3.12 | seven.08 | fifteen.five | |
| L2 | kg | .sixty five | 1.26 | 2.97 | three.82 | eight.seven | seventeen | ||
Firm Profile
Or we can make the neutral package deal as customer’s ask for.
To big quantity, we wiil make the wood circumstance for exporting them.
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Textile Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
###
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Specifications | PRF40 | PRF60 | PRF80 | PRF90 | PRF120 | PRF160 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 185 | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 150 | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 0.7 | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4500 | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤55 | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | |||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | |||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.06 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.06 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRF40 | PRF60 | PRF80 | PRF90 | PRF120 | PRF160 | |
| Rated Torque | L1 | 3 | Nm | / | 27 | 50 | 96 | 161 | 384 |
| 4 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 12 | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 10 | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | / | 27 | 50 | 95 | 161 | 364 | |
| 15 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 12 | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 12 | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 10 | 16 | 22 | 96 | 80 | 210 | ||
| Degree Of Protection | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | 0.43 | 0.98 | 2.3 | 3.12 | 7.08 | 15.5 | |
| L2 | kg | 0.65 | 1.26 | 2.97 | 3.82 | 8.7 | 17 | ||
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Textile Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
###
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Specifications | PRF40 | PRF60 | PRF80 | PRF90 | PRF120 | PRF160 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 185 | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 150 | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 0.7 | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4500 | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤55 | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | |||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | |||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.06 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.06 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRF40 | PRF60 | PRF80 | PRF90 | PRF120 | PRF160 | |
| Rated Torque | L1 | 3 | Nm | / | 27 | 50 | 96 | 161 | 384 |
| 4 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 12 | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 10 | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | / | 27 | 50 | 95 | 161 | 364 | |
| 15 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 12 | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 12 | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 10 | 16 | 22 | 96 | 80 | 210 | ||
| Degree Of Protection | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | 0.43 | 0.98 | 2.3 | 3.12 | 7.08 | 15.5 | |
| L2 | kg | 0.65 | 1.26 | 2.97 | 3.82 | 8.7 | 17 | ||
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by czh 2022-12-12
China NEMA11 Stepper Motor Planetary Gearbox planetary gearbox efficiency
Product Description
Company Profile
HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world.
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents, which makes CZPT the most trustable and reliable manufacturer.
Product Parameters
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLE28 Planetry Gearbox | L2 | 12 | 10 | ||
| 15 | 10 | ||||
| 16 | 12 | ||||
| 20 | 12 | ||||
| 25 | 10 | ||||
| 28 | 10 | ||||
| 30 | 10 | ||||
| 35 | 10 | ||||
| 40 | 10 | ||||
| 50 | 10 | ||||
| 70 | 10 | ||||
| Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L2 | ≤15 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L2 | 94% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
Application Fields
Production & Test Equipments
Exhibition
HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.
Certificates
Successful Projects
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be CZPT to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put forward your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Planetary |
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Type |
| Step: | Double-Step |
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| Samples: |
US$ 40/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
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| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLE28 Planetry Gearbox | L2 | 12 | 10 | ||
| 15 | 10 | ||||
| 16 | 12 | ||||
| 20 | 12 | ||||
| 25 | 10 | ||||
| 28 | 10 | ||||
| 30 | 10 | ||||
| 35 | 10 | ||||
| 40 | 10 | ||||
| 50 | 10 | ||||
| 70 | 10 | ||||
| Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L2 | ≤15 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L2 | 94% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Planetary |
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Type |
| Step: | Double-Step |
###
| Samples: |
US$ 40/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLE28 Planetry Gearbox | L2 | 12 | 10 | ||
| 15 | 10 | ||||
| 16 | 12 | ||||
| 20 | 12 | ||||
| 25 | 10 | ||||
| 28 | 10 | ||||
| 30 | 10 | ||||
| 35 | 10 | ||||
| 40 | 10 | ||||
| 50 | 10 | ||||
| 70 | 10 | ||||
| Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L2 | ≤15 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L2 | 94% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by czh 2022-12-08
China Custom Long Life NEMA 11 High Precision Electric Hybrid Stepper Gear Motor for Sewing Machine near me factory
Merchandise Description
Merchandise Description
Stepper Motor Description
Substantial Torque
Higher Accuracy
Smooth Movement
Stepper motors, AC servo motors and brushless dc motors are avaiable to customized for the globe, NEMA 11, fourteen, sixteen, 17, 23, 24, 34 stepper motor, 50W, 100W, 200W, 400W, 500W, 750W, 1000W, 1200W AC servo motor, and brushless dc motor are all integrated.
The derived products are commonly used in ATM devices, electronic scanners, stylus printers, plotters, slot devices, CD-ROM motorists, stage lights, camera lenses, CNC devices, health-related devices, 3D printers, cleaning devices and quadcopter for market and our existence.
All the derived products of us can be custom-made for your needs
Merchandise Parameters
Motor Specialized Specification
Mechanical Drawing (in mm)
Firm Profile
Getting advantage of the proactive weather of the 70s, in 1977 the engineer Felice Caldi, who experienced often been a passionate builder and inventor, launched an modern firm, working internationally in the discipline of computer software for industrial machinery.
Since then, this tiny organization based in Lodi has enjoyed steady successes relevant to progressive goods and chopping edge “ideal in class” technologies in the field of industrial automation, as confirmed by the a lot of patents filed throughout the many years as nicely as the essential awards presented to it by the Chamber of Commerce of Milan and of the Lombardy Region.
The company, thanks to its successes more than time, has developed substantially, increasing its product sales community abroad and opening one more company in China to manage the income circulation in the Asian industry.
Ever attentive to the dynamics and requirements of the automation industry, constantly evolving and constantly searching for technological innovation, At any time Elettronica has been CZPT to react to all the technological problems that have arisen over the several years, supplying remedies CZPT to make its customer’s devices more and a lot more performing and highly competitive.
And it is precisely to underline the value and the uniqueness of each and every solitary client that we style, with treatment and devotion, highly customised automation remedies, that are CZPT to perfectly meet any ask for, each regarding software program and hardware.
Our group of mechatronic engineers can indeed customise the computer software with specifically designed firmware, and it can also adapt the motor by customising, for case in point, the length of the cables or the diameter of the crankshaft and the IP defense diploma, all strictly based on the customer’s complex specifications.
How to Improve Equipment Motor Trustworthiness
A gearmotor is a mechanical unit used to transmit torque from a single area to an additional. As its name implies, it is developed to rotate one object relative to another. Its main use is to transmit torque from 1 stage to another. The most frequent varieties of equipment motors are: worm, spur, and helical. Every single of these has specific features and can be utilized for a variety of programs. Dependability is also an crucial element to consider when picking a gearmotor.
Apps of a equipment motor
Despite its modest size, a equipment motor has a lot of apps. These contain hefty equipment lifts, healthcare facility beds, and power recliners. It is also found in a lot of every day merchandise, these kinds of as electromechanical clocks and cake mixers. Its flexibility permits it to create a higher drive from a modest electric motor. Here are some of its most typical utilizes. You can also uncover a equipment motor in a lot of house appliances and vehicles.
Prior to selecting a gearmotor, think about the specs of the device you want to power. You need to take into account its size, bodyweight, and ambient problems, which contain temperature regimes, noise stages, and contaminating sources. You ought to also get into account the envelope dimensions, mounting method, and orientation. Other concerns incorporate the envisioned support daily life, upkeep scope, and manage type. The most suitable gearmotor for your certain software will be 1 that can manage the load.
The motor and gearbox kinds can be blended and matched, relying on the software. A three-section asynchronous motor and a long term magnet synchronous servomotor are frequent alternatives for these gadgets. The type of motor and gearbox combination you pick will decide the electricity supply, the efficiency of the motor, and price. Once you realize the software, it will be simple to integrate a gear motor into your system.
When utilized in industrial applications, gear motors are efficient for minimizing the velocity of rotating shafts. A single third of all industrial electric motor programs use gearing to reduce output speed. They can also help save energy, which rewards the staff who run them. In fact, industrial electrical motor systems are liable for virtually 1-tenth of the carbon dioxide emissions that are made by fossil-fueled electrical power plants. Luckily, effectiveness and reliability are just two of the positive aspects of employing gear motors.
Sorts
Prior to picking a gearmotor, it is essential to realize its technical specs. The crucial elements to think about are the dimension, weight, and sound degree of the gearmotor. Additionally, the electricity, torque, and speed of the motor are critical factors. Requirements are also crucial for its operating setting, such as the temperature and the level of ingress protection. Lastly, it is crucial to figure out its responsibility cycle to ensure it will function correctly. To choose a suited gearmotor, seek the advice of the technical specs of your application.
Some widespread apps of gearmotors consist of packaging products, conveyors, and substance dealing with programs. They also occur with several rewards, which includes their ability to handle each position and velocity. This can make them excellent for programs in which pace and positioning are essential. Parallel-shaft equipment models, for instance, are typically employed in conveyors, substance dealing with, and steel mills. They are also in a position to work in large-precision producing. For these factors, they are the most common sort of gearmotor.
There are three typical kinds of gears. Helical gears have teeth that are inclined at 90 levels to the axis of rotation, generating them far more successful. Helicoidal gears, meanwhile, have a decrease sound degree and are therefore desired for apps requiring high torque. Worm gears are preferred for programs exactly where torque and velocity reduction are critical, and worm gears are suited for people circumstances. They also have advantages above spur gears and worm gears.
The software of a gear motor is practically limitless. From heavy device lifts to medical center mattress lifting mechanisms, gear motors make it achievable to use a tiny rotor at a high pace. Their light-weight construction also enables them to transfer large loads, this kind of as cranes, but they do so slowly. Gear motors are an superb option in purposes the place room is an issue. A couple of widespread apps are talked about below. When selecting a equipment motor, remember to select the ideal dimensions and application for your needs.
Capabilities
A gearmotor’s pace is straight proportional to the equipment ratio. By dividing the input speed by the equipment ratio, the output speed can be decided. Gear ratios earlier mentioned 1 decrease velocity, whilst gear ratios below a single boost speed. Efficiency of a gearmotor is described as its capacity to transfer vitality by way of its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will supply this curve on ask for.
There are many variables that must be considered when deciding on a gearmotor. First, the application must satisfy the desired pace and torque. 2nd, the output shaft need to rotate in the sought after direction. 3rd, the load have to be correctly matched to the gearmotor. Finally, the working atmosphere need to be deemed, which includes the ambient temperature and the stage of protection. These information will help you uncover the excellent gearmotor. You can assess a variety of sorts of equipment motors on this page and select the one that will meet up with your needs.
The micro-DC gear motor is a single of the most flexible types of geared motors. These motors are commonly used in clever vehicles, robotics, logistics, and the wise town. Other apps include precision devices, individual care instruments, and cameras. They are also typically discovered in high-end automotives and are employed in smart cities. They also uncover use in many fields like outside journey products, pictures products, and electronics. The benefits of micro-DC equipment motors are many.
The principal perform of a gear motor is to decrease the velocity of a rotating shaft. Small electric clocks, for case in point, use a synchronous motor with a 1,two hundred-rpm output speed to drive the hour, minute, and next palms. Although the motor is tiny, the force it exerts is tremendous, so it is critical to make certain that the motor is not in excess of-run. There is a substantial ratio among the enter torque and the output torque.
Trustworthiness
The trustworthiness of a equipment motor is dependent on a variety of elements, which includes content good quality, machining accuracy, and operating situations. Equipment failure is typically a lot more critical than area fatigue, and can compromise individual basic safety. Dependability is also influenced by the conditions of installation, assembly, and utilization. The pursuing sections provide an overview of some important aspects that influence gear motor dependability. This post gives some tips to improve gear motor dependability.
Very first and foremost, make sure you are acquiring from a trustworthy supplier. Gear motors are high-priced, and there is no standardization of the measurements. If a equipment breaks, replacing it can consider a great deal of time. In the extended operate, dependability wins in excess of something. But this isn’t going to mean that you can ignore the relevance of gears – the good quality of a gear motor is far more essential than how prolonged it lasts.
Value
The expense of a equipment motor is reasonably minimal in comparison to that of other types of electric motors. This sort of motor is commonly employed in cash counters, printers, wise homes, and automation gear. A DC equipment motor is also typically utilized in automatic window machines, glass curtain walls, and banknote vending devices. There are a lot of benefits to using a gear motor. Here are a handful of of them. Go through on to find out a lot more about them.
Pace management is one more advantage of a gear motor. The motors have a tendency to have significantly less put on and tear than other motors, which implies significantly less repeated replacements. Furthermore, many equipment motors are straightforward to set up and require considerably less maintenance, which also will help reduce the overall value of possession. And finally, simply because sound is a frequent problem for numerous digital OEMs, DC gear motors are frequently quieter than their counterparts. For these reasons, they are typically used in industrial settings.
Yet another edge of an electric powered gear motor is its size and electricity. They are usually designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated pace is 3000 rpm and their torque is .64 Nm. They are also far more trustworthy than their AC counterparts and are best for many industrial applications. They have a high ratio of three to two, which tends to make them perfect for a range of applications.
A gear motor is an electrical motor that is coupled with a gear practice. It employs AC or DC power, and is typically referred to as a equipment reducer. The principal function of these gear reducers is to multiply torque, whilst sustaining compact dimensions and total efficiency. Nonetheless, the efficiency of a equipment motor is also influenced by ambient temperature and lubricants. If the gear motor is installed in the mistaken area, it may be ineffective and end result in untimely failure of the machine.
China Custom CZPT Mini Electronic DC Motor for Medical Equipment AC Gear Precise Stepper Motor Planetary Deceleration Motor near me factory
Merchandise Description
BJZ57D Precise Stepper Motor Planetary Deceleration Motor
Product:BJZ57D
Technical Parameter:
Define Drawing Ref.
Product Functions:
a. 2 Phase motor
b. Stage angle1.8 diploma
c. Big torque
d. Low sounds
e. Smooth procedure
1. Sensible composition design, adaptable direct-out direction, the c-body motor junction box alone can be rotated and mounted.
2. Excellent protect pole motor with reduced sounds, lower vibration and large overall performance.
Item Programs:
Primarily based on the previously mentioned attributes, stepper motors are widely used in a variety of electronic administration motion manage programs. For case in point:Printers, Smart lights, ATM equipment, Camera lenses, Industral management, Healthcare gear, Textile machinery, Automobile industry, etc.
Top quality Policy:
1.Solution Innovation
two.Qaulity Searching for Best
3.Keep Strengthening
4.Client Satisfaction
Keli Stepper Motor Advantages:
one.Series in twenty, 28, 35, 36, 39, forty two, fifty seven, sixty, 86, and many others.
two.Enhance the item overall performance on even bigger torque, smoother operation, significantly less vibration, lower noise, reduce temperature growing, reduce intake.
3.A lot more reputable with for a longer time life span.
4.Dust evidence, dampness-proof, oil-evidence, high and minimal temperature resistance, corresion resistance, and so forth.
five.Knowledgeable on marketing and advertising and R&D, we are obtainable to custom-made varieties of motor with quick direct time.
6.Innovative labs with reputable vertification gear as projector, coodinate measuring equipment, dynamometer, salt spray device, higher and low temperature box, and so on.
seven.Goods with authority certification with CCC, CE, and many others.
8.New product handle technique covers a lot more parameters and standard data for consumers varieties assortment.
Certificates:
Remarks:
We are continuously committed to producing a world-class Chinese national brand of motors and drive control methods, advertising human industrial civilization and development, and supplying international customers with continuous smart electricity.
The below items are only agent items, derivative goods can be custom-made in accordance to the customer’s demands.
If you have any desire or samples needed, please allow us know, we will be content to give you an supply.
Any queries, pls really feel totally free to speak to us, we are searching forward to acquiring your responses.
Rewards of a Planetary Motor
If you might be searching for an inexpensive way to energy a device, consider buying a Planetary Motor. These models are created to supply a substantial assortment of gear reductions, and are capable of generating much larger torques and torque density than other varieties of drive techniques. This post will describe why you should think about acquiring one for your wants. And we will also discuss the variances in between a planetary and spur gear program, as properly as how you can advantage from them.
planetary gears
Planetary gears in a motor are employed to reduce the pace of rotation of the armature 8. The reduction ratio is decided by the composition of the planetary equipment unit. The output shaft 5 rotates through the unit with the guidance of the ring equipment 4. The ring gear 4 engages with the pinion 3 when the shaft is rotated to the engagement place. The transmission of rotational torque from the ring equipment to the armature brings about the motor to start.
The axial conclude surface of a planetary gear unit has two round grooves 21. The frustrated portion is utilized to keep lubricant. This lubricant stops overseas particles from moving into the planetary gear room. This attribute permits the planetary gear gadget to be compact and light-weight. The cylindrical part also minimizes the mass inertia. In this way, the planetary gear unit can be a excellent selection for a motor with limited area.
Simply because of their compact footprint, planetary gears are excellent for minimizing heat. In addition, this design and style allows them to be cooled. If you want higher speeds and sustained performance, you may want to consider making use of lubricants. The lubricants current a cooling result and lessen sound and vibration. If you want to increase the efficiency of your motor, make investments in a planetary equipment hub drivetrain.
The planetary gear head has an inner sunshine gear that drives the several outer gears. These gears mesh collectively with the outer ring that is mounted to the motor housing. In industrial purposes, planetary gears are utilized with an rising amount of teeth. This distribution of energy guarantees greater efficiency and transmittable torque. There are numerous benefits of making use of a planetary gear motor. These advantages consist of:
planetary gearboxes
A planetary gearbox is a sort of drivetrain in which the enter and output shafts are connected with a planetary composition. A planetary gearset can have 3 major elements: an input equipment, a planetary output gear, and a stationary position. Diverse gears can be used to modify the transmission ratios. The planetary composition arrangement presents the planetary gearset substantial rigidity and minimizes backlash. This high rigidity is vital for swift start off-end cycles and rotational route.
Planetary gears require to be lubricated often to prevent use and tear. In addition, transmissions must be serviced regularly, which can contain fluid adjustments. The gears in a planetary gearbox will dress in out with time, and any difficulties should be repaired immediately. However, if the gears are broken, or if they are defective, a planetary gearbox maker will mend it for totally free.
A planetary gearbox is normally a 2-velocity style, but specialist makers can supply triple and one-pace sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The initial step to designing a planetary gearbox is defining your application and the desired final result. Well-known constructors use a consultative modeling method, beginning each project by researching equipment torque and operating situations.
As the planetary gearbox is a compact design, space is restricted. As a result, bearings want to be picked meticulously. The compact needle roller bearings are the most common choice, but they can not tolerate big axial forces. Those that can deal with large axial forces, this kind of as worm gears, must decide for tapered roller bearings. So, what are the benefits and drawbacks of a helical gearbox?
planetary gear motors
When we believe of planetary gear motors, we tend to think of massive and potent machines, but in reality, there are a lot of smaller, far more economical variations of the identical machine. These motors are often made of plastic, and can be as tiny as 6 millimeters in diameter. As opposed to their more substantial counterparts, they have only a single equipment in the transmission, and are made with a small diameter and modest number of enamel.
They are related to the photo voltaic program, with the planets rotating around a sunshine equipment. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are related by a planetary carrier, which is the output shaft of the gearbox. The ring equipment and planetary provider assembly are attached to every single other through a series of joints. When electricity is used to any of these users, the total assembly will rotate.
When compared to other configurations, planetary gearmotors are more challenging. Their design is made up of a sun equipment centered in the heart and several scaled-down gears that mesh with the central solar equipment. These gears are enclosed in a more substantial internal tooth equipment. This design and style enables them to manage larger masses than standard gear motors, as the load is dispersed amongst many gears. This variety of motor is usually much more expensive than other configurations, but can withstand the increased-load demands of some equipment.
Because they are cylindrical in form, planetary equipment motors are exceptionally functional. They can be utilised in a variety of applications, which includes automated transmissions. They are also utilised in apps where higher-precision and velocity are needed. Furthermore, the planetary gear motor is strong and is characterized by reduced vibrations. The benefits of using a planetary gear motor are extensive and contain:
planetary gears vs spur gears
A planetary motor makes use of several enamel to share the load of rotating areas. This gives planetary gears large stiffness and reduced backlash – often as lower as one particular or two arc minutes. These qualities are essential for purposes that undergo regular begin-end cycles or rotational path adjustments. This write-up discusses the rewards of planetary gears and how they vary from spur gears. You can watch the animation under for a clearer comprehending of how they function and how they differ from spur gears.
Planetary gears move in a periodic way, with a comparatively modest meshing frequency. As the meshing frequency boosts, the amplitude of the frequency also boosts. The amplitude of this frequency is little at lower clearance values, and boosts dramatically at greater clearance amounts. The amplitude of the frequency is larger when the clearance reaches .2-.6. The amplitude raises rapidly, whereas put on raises slowly after the first .2-.6-inch-extensive clearance.
In high-speed, high-torque purposes, a planetary motor is much more efficient. It has a number of make contact with factors for greater torque and larger pace. If you are not positive which type to choose, you can check with with an professional and style a customized gear. If you are unsure of what kind of motor you need to have, contact Twirl Motor and inquire for assist deciding on the proper 1 for your application.
A planetary gear arrangement delivers a variety of positive aspects over standard set-axis equipment program types. The compact dimension makes it possible for for reduced loss of usefulness, and the much more planets in the equipment system enhances the torque density and capability. Yet another advantage of a planetary gear program is that it is a lot much better and a lot more resilient than its spur-equipment counterpart. Combined with its many advantages, a planetary gear arrangement provides a excellent resolution to your shifting wants.
planetary gearboxes as a compact substitute to pinion-and-gear reducers
Even though classic pinion-and-gear reducer layout is cumbersome and sophisticated, planetary gearboxes are compact and flexible. They are ideal for many purposes, specially in which place and weight are problems, as effectively as torque and speed reduction. Even so, comprehending their mechanism and doing work just isn’t as straightforward as it appears, so here are some of the key benefits of planetary gearing.
Planetary gearboxes function by making use of two planetary gears that rotate around their possess axes. The sunshine equipment is utilised as the enter, whilst the planetary gears are connected by way of a casing. The ratio of these gears is -Ns/Np, with 24 enamel in the sun gear and -3/2 on the planet gear.
Unlike classic pinion-and-equipment reducer patterns, planetary gearboxes are significantly smaller sized and significantly less expensive. A planetary gearbox is about fifty% smaller and weighs much less than a pinion-and-equipment reducer. The scaled-down equipment floats on top of 3 huge gears, minimizing the results of vibration and making sure regular transmission in excess of time.
Planetary gearboxes are a very good alternative to pinion-and-gear generate methods since they are more compact, less sophisticated and provide a greater reduction ratio. Their meshing arrangement is related to the Milky Way, with the sunlight equipment in the middle and two or far more outer gears. They are related by a carrier that sets their spacing and incorporates an output shaft.
In contrast to pinion-and-gear decreases, planetary gearboxes offer higher speed reduction and torque capability. As a outcome, planetary gearboxes are modest and compact and are usually favored for room-constrained programs. But what about the substantial torque transfer? If you happen to be searching for a compact alt