Tag Archives: high torque motor

China manufacturer High Torque Transmission Helical Spur Motor Planetary Gear Box cars with planetary gearbox

Product Description

High Torque Transmission Helical Spur Motor Planetary Gear Box

Nickel chromium molybdenum alloy steel gear is manufactured with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear precision and low noise operation.Internal gear bore uses needle roller to obtain higher abrasion resistance and strength.

Product Description

1.Square flange output,standard size;
2.The input connection specifications are competeand there are many choices;
3.Straight transmission,single cantilever structure,design simple,high cost performance;
4.Stable operation,low noise;
5.Keyway can be opened in the force shaft;
6.Size range:40-160mm;
7.Ratio range:3-100;
8.Precision range:8-16arcmin

Product Parameters

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

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Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Automation Industry
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 95/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China manufacturer High Torque Transmission Helical Spur Motor Planetary Gear Box   cars with planetary gearboxChina manufacturer High Torque Transmission Helical Spur Motor Planetary Gear Box   cars with planetary gearbox
editor by Dream 2024-05-07

China Good quality High Torque Low Backlash 120mm Motor Planetary Gear Box nema 23 planetary gearbox

Product Description

High Torque Low Backlash 120MM Motor Planetary Gear Box

The high-precision planetary gearbox adopts spur gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of large torsional rigidity and large output torque.

Product Description

Characteristics:
1.Hole output structure,easy installation.
2.Straight tooth drive ,single cantilever structure.simple design,economic price.
3.Working steady. Low noise..
4.Backlash 8-16 arcmin. Can suit most occasion.
5.The input connection specifications are complete and there are many choices.
6.Keyway can be opened in the force shaft.

Product Parameters

Specifications PFN60 PFN80 PFN90 PFN120 PFN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PFN60 PFN80 PFN90 PFN120 PFN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Machine Tool Manufacturing
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 146/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Good quality High Torque Low Backlash 120mm Motor Planetary Gear Box   nema 23 planetary gearboxChina Good quality High Torque Low Backlash 120mm Motor Planetary Gear Box   nema 23 planetary gearbox
editor by CX 2023-06-09

China high quality Transmission Right Angle Big Output Torque Planetary Gearbox with Motor with high quality

Product Description

Transmission Right Angle Big Output Torque Planetary  Gearbox With Motor

Key feature:

  • Planetary gearbox is produced by modular design, and can be combined according to client’s request
  • Involuted planetary gear design
  •  Nodular cast iron Housing to increase rigidity and antiknock
  • Heavy duty bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of   torque
  • All gears are case hardened to get high surface hardness, which guarantee transmission efficiency and whole gearbox’s life
  • Planetary gearbox has 16 models for different torque range, and each model have 1‐5 reduction stages to achieve different ratios
  • Ratio range: 3.15‐9N. M
  • Output speed: 0.425‐445 r/min
  • Structure mode: Possibility of flange, foot, or shaft mounting solutions
  • Wide and comprehensive range of N series for industrial applications
  • Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
  • Rigid and precise nodular cast iron casing
  • Low noise running, high manufacturing quality standard
  • High and reliable performance, load capacity and low speed shaft bearing

N series planetary gearbox torque sheet with models

Gear unit size 200 201 240 241 280 281 353/354 355 400 401
Normal output torque
T2N[Nm]
1500 2000 3500 4000 4300 7300 13000 16000 20000 23000
Gear unit size 428 429 445 446 510 542 543 695 810 885
Normal output torque
T2N[Nm]
26000 30000 32000 43000 63000 75000 100000 150000 300000 420000

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China high quality Transmission Right Angle Big Output Torque Planetary Gearbox with Motor   with high quality China high quality Transmission Right Angle Big Output Torque Planetary Gearbox with Motor   with high quality
editor by CX 2023-05-18

China High Quality Coreless Micro DC Motor 16MM 3V 6V 12 Volt 24V 1RPM 20RPM High Torque Micro Brushless DC Gear Motor delta planetary gearbox

Warranty: 3months-1year
Product Amount: GM16-BL1638
Usage: BOAT, Vehicle, Electrical Bicycle, Home Appliance, Cosmetic instrument, Medical Instruments
Sort: Gear MOTOR, Mini Coreless Motor
Torque: .5~51kg.cm
Design: Everlasting Magnet
Commutation: Brushless
Shield Feature: Completely Enclosed
Velocity(RPM): fifty~1200RPM
Continuous Existing(A): .5~2.5A
Performance: sixty five~85%
Course of rotation: CW/CCW
reduction Ratio: 1~500
No-load velocity: 12000RPM
Rated velocity: fifty~10000RPM
Rated torque: .5~51kg.cm
Gearbox Size: 16mm*25.3mm
Motor Size: 16mm*38mm
Certification: RoHS, ISO9001
Packaging Details: Expect Normal Carton and Foam
Port: HangZhou

Substantial Top quality Coreless Micro DC Motor 16MM 3V 6V twelve Volt 24V 1RPM 20RPM Substantial Torque Micro Brushless DC Equipment Motor 6V 12V 24V Brushless DC Motor With GearboxMotor dimensions:ф16mm*38mmGearbox size:ф16mm*twenty five.3mmReduvtion rtio: fourteen /19.2 /29.1 /52.7/eighty four.3 /157.4 /197.7/ 369.7 /741.5 /850.3 /1621

Motor Technical InfoRated voltageNo-load paceNo-load recentRated velocityRated torqueRated recentStall torqueStall recent
VDCr/minmAr/ming.cmmAg.cmA
BL1636-0021212000701000032.six390205.2.ten
BL1636-00524.12000401571032.6180215.1.00
Motor with gearbox:BLG1638-002-12V
Reduvtion rtio14295284157197.7369.seven741.5
Gearbox durationrpm181821.621.621.625.325.329
No-load velocityrpm85741222814276613216
Rated pacerpm85541022714276603216
Rated torqueKg.cm0.450.931.692.705.046.3311.8323.73
Application Customer opinions Our item high quality has been recognized by our customers, and our on time shipment and service have been very praised by our customers . Business Profile HangZhou Sinlianwei Engineering Co., Ltd. We are an IOS9001 certified company specializing in the creation of micro motors, DC equipment motors, stepper equipment motors, planetary equipment motors, and many others. With imported WAHLI devices, fifty six employees lathes, Tough encounter helical gear reduction equipment RRFRXF Reduction gearbox of which these plates are imported from Japan and ZheJiang , the products automatically hobbing immediately offers our clients with skilled service technologies for new item improvement, which can resolve numerous specialized issues for you. I have excellent Technique, staff strictly comply with the generation procedure, and there are technical personnel to carry out good quality inspection. The solution has handed the inspection and can be offered. The organization adheres to the company philosophy of “good quality very first, technological refinement, and integrity management”, and has been chosen and acknowledged by far more and much more consumers. We look ahead to your signing up for, and we will construct a greater partnership together. Certifications Product packaging Packaging Detailsdc 1.Normal Export Carton or Styrofoam box or Blister Tray2.Export Cartons + Pallet 3.As customer’s requested4.Port :HangZhou Cargo
Transport time
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FAQ 1.who we are?We are based in ZheJiang , China, commence from 2571, CZPT substantial quality right angle reducer AB 6 0571 42220 90 diploma gearbox sell to Domestic Marketplace(fifty three.00%),North America(35.00%),South The united states(ten.00%),Southeast Asia(2.00%). There are total about 51-a hundred folks in our business office.two. how can we guarantee good quality?Often a pre-production sample prior to mass productionAlways final Inspection before shipmentthree.what can you buy from us?planetary DC equipment motor,steppr motor,brushless motor,worm gear motor,plastic planetary motor4. why should you purchase from us not from other suppliers?Our motors are designed to beStable functionality ,tranquil, high torque,low power use and tough with quite a few dimensions choices.five. what providers can we offer?Recognized Supply Terms: FOB,CFR,CIF, BABR060 Right Angle RV060 Planetary Gearbox For Servo Motor EXW,CIP;Accepted Payment Forex:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNYAccepted Payment Type: T/T,L/C,Credit score Card,PayPal,Western Union 1520mm(60inch) new superior concrete grinder flooring polisher journey ondriving grinding equipment remote Legend-S Language Spoken:English,Chinese

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China High Quality Coreless Micro DC Motor 16MM 3V 6V 12 Volt 24V 1RPM 20RPM High Torque Micro Brushless DC Gear Motor     delta planetary gearboxChina High Quality Coreless Micro DC Motor 16MM 3V 6V 12 Volt 24V 1RPM 20RPM High Torque Micro Brushless DC Gear Motor     delta planetary gearbox
editor by czh 2023-02-14

China Sintering Metal High Torque Planetary Gearbox with Output Shaft Geared Brush Motor planetary gearbox backlash

Product Description

We are a manufacturing unit specialized in metallic parts components & metallic gearbox geared motor by way of powder metallurgy method .We companies with ODM/OEM gearbox design and development , gearmotors manufacture.
Description:
Product Identify : Speed reducer
Gearbox Sort: Planetary
Content: Powder metallurgy Steel
Equipment Ratio : 5:1 , 10:1 , 20:1 , twenty five:1 , 30:1 , forty:1 , 50:1 , 60:1 ,70:1…100:1…  optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 12V ,24V available .

 

A planetary (or epicyclical) gearbox utilizes epicyclical gears for speed reduction. It is composed of 1 or a lot more toothed wheels turning around a rotating shaft. Each and every rotates on its personal axis as well as revolving around the central shaft. This provides wonderful reduction capacity in a little room, generating them typical in automatic transmissions.

  • The sun equipment
  • The planet gears and the planet gears’ carrier
  • The ring equipment

Planetary Gearbox positive aspects:

  • Coaxial arrangement of input shaft and output shaft
  • Load distribution to several planetary gears
  • Substantial effectiveness thanks to low rolling energy
  • Nearly unlimited transmission ratio possibilities because of to combination of several planet stages
  • Ideal as planetary switching gear due to fixing this or that component of the gearbox
  • Chance of use as overriding gearbox
  • Favorable quantity output
  • Suitability for a wide selection of application

Application :

  • Healthcare and CZPT Market
  • Electronics and Telecommunication Market
  • Robotics Industry
  • Automation Business
  • CNC, Machine, and Device Manufacturing Industries
  • Vehicle, Textile, Printing, Food, and Metallurgical Industries

PM method for customized metallic planetary gearbox , geared motors .
The P/M procedure is an economical, environmentally thoroughly clean, high generation strategy for generating areas just to or close to closing dimensions.  With little or no machining functions needed.
At present, components with a challenging condition, limited-dimensional tolerances, controlled density and houses can be created by powder metallurgy techniques. A technological procedure of powder metallurgy ensures high versatility in the assortment of physiochemical houses and other demands, such as:

  1. Generation of structural elements with complicated designs .
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Customized geared motors , earth gears , steel gearbox 

 

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US $2.5
/ Piece
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2,000 Pieces

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

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Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

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Customization:
US $2.5
/ Piece
|
2,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

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Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

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Customization:

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Sintering Metal High Torque Planetary Gearbox with Output Shaft Geared Brush Motor     planetary gearbox backlashChina Sintering Metal High Torque Planetary Gearbox with Output Shaft Geared Brush Motor     planetary gearbox backlash
editor by czh 2023-01-02

China Custom Pm DC Planetary Gears Gear Motor High Torque Small Gearbox Manufacturer Automatic Transmission Precision Planetary Reducers planetary gearbox design

Product Description

Our main items, steel gearboxes ,equipment elements for motors by means of powder metallurgy processing.
We specialize in developing and manufacturing hugely engineered, customized factors and assemblies. Our skilled employees are geared in direction of providing clients with large good quality items and exceptional support .

A gearbox is a power transmission unit to produce higher torque by decreasing the drive speed or improve the travel velocity the other way. Planetary gearbox consisting 3 components: solar gear, earth equipment and ring equipment . A Solar equipment is a gearwheel in a planetary gear technique, that rotates all around its very own axis and has other gears (earth gears) that rotate all around it. Much like the Sunshine and planets in our photo voltaic program. The sum of planetary gears in a gearbox differs based on the gear ratio. Most planetary gearboxes have from 2 to 5 earth gears. When hunting at planetary gears, the toughness of the gearbox is generally identified by the dimensions of the solar equipment. More substantial sunshine gears will let for increased torque values. The world carrier,Its objective is to hold up to gears of the same dimension, which mesh with the solar equipment. In a straightforward planetary gearbox setup, enter electrical power turns the sun gear at large speed. The planets, spaced about the central axis of rotation, mesh with the sunshine as nicely as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a one rotating member, named carrier. As the world provider turns, it provides lower-speed, high-torque output. The Sunshine Gear Gets The Enter Although The 3 Earth Gears Supply The Ouput By way of A Earth Carrier .

Our gearbox,Light excess weight,tiny dimension, high carrying potential, long service existence .Clean operation, lower sound, large output torque, big pace ratio, substantial performance, power diversion, and multi-tooth meshing by powder metallurgy approach . 

Gearbox ratio 3 to 1000 .
 

Custom-made metallic areas specification

 

Item variety  customized gear parts ,OEM planetary equipment parts ,  speed reducer , motor gears , custom made motor gears 
Material steel
Procedure Powder metallurgy , metallic injection molding , cnc machining 
Therapy plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Supply time  10 times for mass production 

Powder metallurgy (PM) is a steel components / factors fabrication way and manufactured from metallic powders substance . The process of powder metallurgy (PM) is blending wonderful powder resources , press them into a preferred shape or type compacting , and heating the compressed material in a managed ambiance to CZPT the content sintering .PM process can keep away from , or greatly lessen the want to use steel removal procedures,therefore dramatically minimizing generate losses in manufacture and oftern ensuing in reduce costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Frequent items contain gears , structural metal parts , bushings utilized for vehicles , appliances and powder equipments .
Benefits of powder metallurgy
Products created by powder metallurgy (PM) usually do not want even more finishing , since produces excellent surface area finish.
Maintains close dimensional tolerances
Offers resources which may be warmth treated for improved energy or enhanced put on resistance .
There is less wastage of uncooked materials , can be extremely affordable for mass creation .
Intricate styles components can be made . Provides managed porosity for self-lubrication or filtration.
Suits to substantial volume components productions demands .

Custom metal parts


Workshop

US $2.5
/ Piece
|
2,000 Pieces

(Min. Order)

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step

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Samples:
US$ 6/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product type  customized gear parts ,OEM planetary gear parts ,  speed reducer , motor gears , custom motor gears 
Material metal
Process Powder metallurgy , metal injection molding , cnc machining 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  10 days for mass production 
US $2.5
/ Piece
|
2,000 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step

###

Samples:
US$ 6/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product type  customized gear parts ,OEM planetary gear parts ,  speed reducer , motor gears , custom motor gears 
Material metal
Process Powder metallurgy , metal injection molding , cnc machining 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  10 days for mass production 

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Custom Pm DC Planetary Gears Gear Motor High Torque Small Gearbox Manufacturer Automatic Transmission Precision Planetary Reducers     planetary gearbox designChina Custom Pm DC Planetary Gears Gear Motor High Torque Small Gearbox Manufacturer Automatic Transmission Precision Planetary Reducers     planetary gearbox design
editor by czh 2022-12-29

China High Precision High Torque Ratio 20: 1 Motor Planetary Reducer Gearbox with Hot selling

Product Description

Substantial Precision Higher Torque Ratio twenty:1 Motor Planetary Reducer Gearbox

Nickel chromium molybdenum allpy steel equipment is manufacturered with carburizing warmth treatment method for high abrasion resistance and affect toughness and by honing method to enhance equipment prcision and minimal noise operation.

Merchandise Description

one.Output threaded link, regular set up,universal use.

2.Single cantilever composition.simple layout,financial price tag

3.Operating continual. Reduced noise.

4.Backlash 8-16 arcmin. Can match most event

5.Keyway can be opened in the power shaft.
six.Round flange shaft output,threaded reverse link,standardized measurement.

Merchandise Parameters

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N one hundred fifty 220 420 430 one thousand 1500
Torsional Rigidity Nm/arcmin .7 1.eight four.seven 4.eighty five 11 35
Max.Input Pace rpm 8000 8000 6000 6000 6000 4000
Rated Input Velocity rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Existence Time h 20000
Efficiency Of Total Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Second Of Inertia Table L1 3 Kg*cm2 .1 .46 .seventy seven 1.seventy three twelve.78 36.72
4 Kg*cm2 .one .forty six .seventy seven one.seventy three twelve.78 36.seventy two
five Kg*cm2 .one .forty six .77 one.73 12.78 36.seventy two
seven Kg*cm2 .06 .forty one .sixty five 1.42 eleven.38 34.02
ten Kg*cm2 .06 .forty one .sixty five 1.forty two 11.38 34.02
L2 twelve Kg*cm2 .08 .44 .seventy two one.49 12.eighteen 34.24
fifteen Kg*cm2 .08 .44 .seventy two one.forty nine 12.eighteen 34.24
sixteen Kg*cm2 .08 .forty four .seventy two 1.49 12.18 34.24
twenty Kg*cm2 .08 .forty four .seventy two one.forty nine 12.eighteen 34.24
25 Kg*cm2 .08 .44 .72 1.forty nine 12.18 34.24
28 Kg*cm2 .08 .forty four .72 1.forty nine 12.18 34.24
30 Kg*cm2 .08 .44 .seventy two one.forty nine twelve.eighteen 34.24
35 Kg*cm2 .08 .forty four .seventy two one.49 twelve.18 34.24
forty Kg*cm2 .08 .forty four .seventy two 1.49 12.eighteen 34.24
50 Kg*cm2 .05 .34 .58 1.25 11.48 34.02
70 Kg*cm2 .05 .34 .fifty eight one.twenty five eleven.forty eight 34.02
a hundred Kg*cm2 .05 .34 .58 1.twenty five eleven.forty eight 34.02
Technological Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 fifty ninety six 161 384
4 Nm 16 40 ninety 122 210 423
five Nm fifteen 40 ninety 122 210 423
7 Nm twelve 34 48 ninety five one hundred seventy 358
10 Nm ten sixteen 22 fifty six 86 210
L2 12 Nm / 27 50 ninety five 161 364
15 Nm / 27 fifty ninety six 161 364
16 Nm sixteen forty 90 122 210 423
twenty Nm sixteen 40 ninety 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
thirty Nm / 27 50 ninety six 161 364
35 Nm 12 forty ninety 122 210 423
40 Nm sixteen forty ninety 122 210 423
fifty Nm 15 forty ninety 122 210 423
70 Nm twelve 34 forty eight ninety five one hundred seventy 358
100 Nm ten sixteen 22 ninety six 80 210
Degree Of Safety   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg .43 .ninety five two.27 3.06 6.93 fifteen.5
L2 kg .65 1.2 two.eight three.86 eight.98 seventeen

Company Profile

Packaging & Shipping and delivery

1. Lead time: ten-15 times as typical, thirty times in active period, it will be based mostly on the in depth buy amount
2. Shipping and delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

Application: Universal, Industrial, Household Appliances, Automation Equipment
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2

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Samples:
US$ 98/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB 55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%       L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17
Application: Universal, Industrial, Household Appliances, Automation Equipment
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2

###

Samples:
US$ 98/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB 55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%       L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China High Precision High Torque Ratio 20: 1 Motor Planetary Reducer Gearbox     with Hot selling		China High Precision High Torque Ratio 20: 1 Motor Planetary Reducer Gearbox     with Hot selling
editor by czh 2022-12-27

China best 12v outrunner 7.5kw high torque big brushless dc motor with high quality

Warranty: 3months-1year
Model Number: XH-BL80B3
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME, robotics
Type: Brushless Motor
Torque: 6.9N.M
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Waterproof
Speed(RPM): 3000RPM
Continuous Current(A): 65A
Efficiency: IE 1
DIAMETER: 80mm
flange: B5
Motor type: BLD C
Input Voltage: 24/48V
Rated Speed: 1200~3000RPM
Power: 0.55~2.2KW
Shaft diameter: 19mm
Weight: 8kg
Product Name: 80mm Brushless Motor
Feature: Long Life Time Low Noise
Certification: RoHS
Packaging Details: carton packing

Specification itemvalueWarranty3months-1yearPlace of OriginChinaXIHU (WEST LAKE) DIS. MOTORXH-BL80B3UsageBOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME, roboticsCertificationRoHSTypeBrushless Motor6.9N.MConstructionPermanent MagnetCommutationBrushlessProtect FeatureWaterproof3000RPM65AEfficiencyIE 1DIAMETER80mmflangeB5Motor typeBLD CInput Voltage24/48VRated Speed1200~3000RPMPower0.55~2.2KWShaft diameter19mmWeight8kgProduct Name80mm Brushless MotorFeatureLong Life Time Low Noise Packing & Delivery carton packing Company Profile Our company is located in the center of HangZhou City. We are a specialized factory that produces AC universal motors, shade pole motors, induction motors and synchronous motors. Our products are applied to various kinds of devices, like kitchen appliances, air flow products, air conditioners, water heaters, water & induction pumps, power tools and electrical toys as well as household appliances.In line with the management idea of “humanist, the good faith is supreme” and the quality consciousness of “strives for perfection”, we have gathered a team of specialists for engineering, manufacture, quality control, production management and technology development.Our company comprehensively complies with ISO9001:2001 management systems. We are supplying our motors to many famous worldwide companies of top brands with different applications in Europe, the Middle East, East Asia and South America. FAQ 1. who are we?We are based in ZheJiang , China, start from 2012,sell to North America(30.00%),Southern Europe(20.00%),South America(20.00%),Eastern Europe(10.00%),Southeast Asia(10.00%),South Asia(5.00%),Africa(5.00%). There are total about 201-300 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?DC motor,Gear motor,Universal motor,Shade pole motor,Vacuum cleaner motor4. why should you buy from us not from other suppliers?produces the AC and DC motor,the universal,shade pole, induction, synchronous motors applying to various kinds of devices as kitchen appliance, air flow products, air condition, water heater, water & induction pumps, power tools……5. what services can we provide?Accepted Delivery Terms: FOB,CIF,EXW;Accepted Payment Currency:USD,EUR,CNY;Accepted Payment Type: T/T,MoneyGram,PayPal,Western Union,Cash;Language Spoken:English,Chinese

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Motor

Planetary gearboxes

Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Motor

Croise motors

There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.

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China supplier 12 Volt High Torque DC Geared Motor with Reduction for Communication Satellite with Best Sales

Merchandise Description

Be aware:

The requirements can be designed in accordance to the customer’s requirements!

Software:

Electric powered Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Device, Electrical Lock, and so forth.

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About Us:

We specialised in investigating, building, and servicing electric motors, gearbox, and high precision gears with the modest module. Following years of growth, we have an unbiased solution style and R&D group, service crew, and a specialist high quality management crew. To realize our support concept greater, give high-good quality items and superb support, we have been dedicated to the main CZPT and training. We have a keeping manufacturing unit in HangZhou, which produces substantial precision little mildew gears, gear shaft, gearbox, and planetary gearbox assembling.

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ODM & OEM
Gearbox design and advancement

Bundle&Ship:

Carton, pallet, or what you want
The shipping time is about thirty-45 days.

Customer’s Visiting:

FAQ:

1. Can you customized gearbox?
Indeed.

two. DO you supply the sample?
Indeed.

3. Do you provide technical assistance?
Sure

4. Do you have a manufacturing facility?
Of course, we are a specialist company.

five. Can I appear to your organization to go to?
Indeed

How to Pick a Equipment Motor

A gearmotor is an electrical machine that transfers strength from one particular spot to another. There are numerous varieties of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, every single sort has unique benefits and disadvantages. Detailed below are a few ideas on picking a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive aspect for programs where torques, forces, and motions want to be transferred at an angle. In comparison to other sorts of geared motors, these have handful of transferring elements, a compact design, and a prolonged lifestyle. Angular geared motors are also extremely effective in travel travel apps. In addition to their longevity, they have a reduced servicing need and are hugely corrosion-resistant.
Helical worm geared motors are a minimal-expense resolution for drives that use angular geared motors. They combine a worm equipment stage and helical enter stage to supply greater efficiency than pure worm geared motors. This push resolution is highly reputable and sound-totally free. Angular geared motors are frequently employed in apps in which sounds is an concern, and helical worm geared motors are especially tranquil.
The equipment ratio of an angular geared motor relies upon on the ratio among its enter and output shaft. A high-high quality helical geared motor has a reasonably low mechanical sounds stage, and can be set up in practically any place. The torque of a helical geared motor can be calculated by utilizing frequency measurement products. The vitality effectiveness of angular geared motors is one of the most important factors when deciding on a motor. Its symmetrical arrangement also makes it possible for it to function in low-speed environments.
When deciding on the proper angular geared motor, it is crucial to hold in mind that elevated torque will lead to inadequate output overall performance. When a gear motor reaches its stall torque, it will no for a longer time purpose appropriately. This can make it essential to seek the advice of a efficiency curve to pick the acceptable motor. Most DC motor companies are more than satisfied to offer these to consumers on ask for. Angular geared motors are far more pricey than traditional worm equipment motors.
Motor

Planetary gearboxes

Planetary gearboxes are utilised in industrial machinery to make higher torque and electricity density. There are 3 primary types of planetary gearboxes: double stage, triple phase, and multistage. The central sun gear transfers torque to a team of planetary gears, even though the outer ring and spindle offer generate to the motor. The layout of planetary gearboxes provides up to ninety seven% of the electricity enter.
The compact dimensions of planetary gears outcomes in excellent warmth dissipation. In some programs, lubrication is required to improve longevity. Nonetheless, if you are seeking for high velocity transmission, you need to take into account the further attributes, these kinds of as reduced sounds, corrosion resistance, and building. Some constructors are far better than others. Some are swift to respond, whilst others are not able to ship their products in a well timed style.
The primary reward of a planetary gearbox is its compact design. Its light-weight design helps make it effortless to install, and the efficiency of planetary gearboxes is up to .98%. Yet another reward of planetary gearboxes is their higher torque ability. These gearboxes are also ready to perform in purposes with restricted room. Most modern day computerized transmissions in the automotive market use planetary gears.
In addition to getting minimal in expense, planetary gearboxes are a excellent option for many apps. Neugart delivers each compact and correct angle versions. The proper angle design gives a higher energy-to-bodyweight ratio, producing it excellent for apps in which torque is essential to be transmitted in reverse mode. So if you might be hunting for an successful way to shift hefty equipment all around, planetary gearboxes can be a excellent choice.
An additional edge of planetary gearboxes is their potential to be easily and rapidly modified from 1 application to an additional. Given that planetary gears are designed to be versatile, you do not have to get new ones if you require to alter gear ratios. You can also use planetary gears in various industries and save on security inventory by sharing frequent components. These gears are ready to stand up to high shock hundreds and demanding problems.
Motor

Hydraulic gear motors

Hydraulic equipment motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of vitality manufacturing is peaceful and low-cost. The major drawbacks of hydraulic equipment motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-variety hydraulic motors. The adhering to are some widespread rewards of hydraulic gear motors.
A hydraulic equipment motor is composed of two gears – a pushed gear and an loafer. The driven gear is attached to the output shaft through a crucial. Large-strain oil flows into the housing amongst the equipment guidelines and the motor housing, and the oil then exits by means of an outlet port. As opposed to a typical equipment motor, the gears mesh to avoid the oil from flowing backward. As a end result, they are an exceptional selection for agricultural and industrial purposes.
The most widespread hydraulic equipment motors function a gerotor and a generate equipment. These gears mesh with a greater gear to make rotation. There are also three basic variations of equipment motors: roller-gerotor, gerotor, and differential. The latter creates increased torque and significantly less friction than the prior two. These variations make it difficult to choose which type is the greatest for your needs. A large-functionality equipment motor will last longer than an regular a single.
Radial piston hydraulic motors run in the opposite course to the reciprocating shaft of an electric powered gearmotor. They have 9 pistons arranged all around a widespread heart line. Fluid stress triggers the pistons to reciprocate, and when they are stationary, the pistons drive the fluid out and transfer back in. Simply because of the large strain produced by the fluid, they can rotate at speeds up to twenty five,000RPM. In addition, hydraulic gear motors are hugely successful, enabling them to be utilised in a vast selection of industrial and business purposes.
Hydraulic gear motors enhance hydraulic pumps and motors. They are also offered in reversible models. To select the appropriate hydraulic motor for your venture, consider time to get all the essential info about the set up approach. Some sorts require specialised knowledge or complicated installation. Also, there are some distinctions between closed and open-loop hydraulic motors. Make positive to examine the choices with a skilled just before you make a determination.
Motor

Croise motors

There are several benefits to choosing a Croise equipment motor. It is hugely compact, with less excess weight and place than common motors. Its right-angle shaft and worm gear offer smooth, silent operation. A silent-type brake ensures no metallic seem for the duration of procedure. It also delivers outstanding positioning precision and shock resistance. This is why this motor is ideal for large-frequency purposes. Let us get a closer seem.
A appropriately matched gearmotor will give highest torque output in a specified period of time. Its optimum building torque is normally the rated output torque. A 1-twelfth-horsepower (1/8 horsepower) motor can meet up with torque requirements of six inch-lbs, with out exceeding its breakdown score. This reduce-expense unit makes it possible for for generation versions and enables the customer to use a less strong motor. Croise equipment motors are offered in a range of types.

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China manufacturer 90zyt 203-210kg. Cm High Torque 24V 48V Mini Low Rpm DC Electric for Robot Price DC Brush Right Angle Geared Motor near me shop

Product Description

 

Established in 1994, HangZhou BG Motor Manufacturing unit is a expert manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant location of 6000 sq. meters, several patent certificates, and we have the impartial style and development capabilities and sturdy complex force, with an yearly output of more than 1 million units. Since the starting of its institution, BG motor has focused on the overall resolution of motors. We manufacture and style motors, supply expert personalized companies, reply speedily to client needs, and actively help clients to resolve troubles. Our motor merchandise are exported to 20 nations, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has much more than 40 many years of encounter in motor technologies, and our other engineers also have a lot more than 15 a long time of knowledge, and sixty% of our workers have far more than 10 years of expertise, and we can CZPT you that the good quality of our motors is best notch.
The goods cover AGV, underwater robots, robots, stitching machine industry, vehicles, healthcare gear, computerized doorways, lifting gear, industrial gear and have a vast variety of applications.
We try for CZPT in the top quality of every solution, and we are only a modest and advanced company.
Our vision: Drive the entire world ahead and make life far better!

Q:1.What type of motors can you supply?

A:At existing, we largely generate brushless DC motors, brush DC motors, AC motors, CZPT Motors the energy of the motor is considerably less than 5000W, and the diameter of the motor is not more than 200mm

Q:2.Can you send me a cost record?

A:For all of our motors, they are customized primarily based on distinct requirements like life time, sounds,voltage,and shaft etc. The cost also varies in accordance to once-a-year amount. So it really is actually difficult for us to offer a price record. If you can share your detailed needs and annual amount, we are going to see what offer we can supply.

Q:3.Can l get some samples?

A:It is dependent. If only a number of samples for private use or replacement, I am frightened it will be tough for us to offer since all of our motors are custom manufactured and no inventory offered if there are no more wants. If just sample screening prior to the official buy and our MOQ,value and other phrases are suitable,we would really like to provide samples.

This fall:Can you provide OEM or ODM provider?

A:Of course,OEM and ODM are equally offered, we have the expert R&D dept which can provide professional answers for you.

Q5:Can l go to your manufacturing unit before we area an order?

A:welcome to go to our manufacturing unit,use every pleased if we have the CZPT to know each other far more.

Q:6.What is the direct time for a regular order?

A:For orders, the regular guide time is fifteen-20 days and this time can be shorter or longer dependent on the different model,interval and quantity.

Dynamic Modeling of a Planetary Motor

A planetary gear motor is composed of a series of gears rotating in excellent synchrony, making it possible for them to supply torque in a increased output ability than a spur gear motor. Unlike the planetary motor, spur gear motors are less complicated to create and value much less, but they are much better for purposes requiring reduced torque output. That is simply because each and every gear carries the entire load. The pursuing are some essential variations in between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a variety of equipment mechanism that transfers torque from one source to one more, usually a rotary motion. In addition, this type of equipment transmission calls for dynamic modeling to investigate its sturdiness and trustworthiness. Previous reports integrated each uncoupled and coupled meshing types for the analysis of planetary equipment transmission. The mixed model considers each the shaft structural stiffness and the bearing help stiffness. In some purposes, the flexible planetary equipment might influence the dynamic reaction of the method.
In a planetary gear system, the axial stop floor of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from coming into the planetary gear method. A planetary equipment gadget is a great choice if your planetary motor’s velocity is high. A large-good quality planetary gear program can supply a outstanding functionality than typical methods.
A planetary gear method is a complex mechanism, involving 3 relocating back links that are related to each and every other by way of joints. The sunlight gear acts as an enter and the planet gears act as outputs. They rotate about their axes at a ratio determined by the amount of tooth on each and every equipment. The sun equipment has 24 enamel, whilst the earth gears have three-quarters that ratio. This ratio tends to make a planetary motor extremely efficient.
Motor

planetary equipment teach

To forecast the free vibration reaction of a planetary motor equipment teach, it is vital to produce a mathematical model for the method. Previously, static and dynamic models were utilized to research the actions of planetary motor gear trains. In this research, a dynamic model was produced to investigate the results of key design parameters on the vibratory reaction. Essential parameters for planetary equipment transmissions include the framework stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train is made up of several phases that can run with variable enter speeds. The style of the gear train enables the transmission of large torques by dividing the load throughout a number of planetary gears. In addition, the planetary equipment train has multiple tooth which mesh concurrently in operation. This design also permits for greater efficiency and transmittable torque. Listed here are some other benefits of planetary motor equipment trains. All these advantages make planetary motor equipment trains a single of the most well-liked varieties of planetary motors.
The compact footprint of planetary gears makes it possible for for outstanding heat dissipation. High speeds and sustained performances will demand lubrication. This lubricant can also reduce sounds and vibration. But if these characteristics are not fascinating for your software, you can choose a diverse equipment type. Alternatively, if you want to maintain substantial functionality, a planetary motor equipment train will be the greatest selection. So, what are the advantages of planetary motor gears?

planetary equipment train with fastened provider practice ratio

The planetary gear prepare is a typical variety of transmission in various machines. Its main positive aspects are high performance, compactness, big transmission ratio, and electricity-to-excess weight ratio. This sort of gear practice is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have reduced axial power and higher load carrying ability. Herringbone planetary gears are generally utilized in hefty machinery and transmissions of big autos.
To use a planetary equipment teach with a set provider prepare ratio, the 1st and next planets should be in a provider placement. The very first planet is rotated so that its enamel mesh with the sun’s. The 2nd planet, however, are not able to rotate. It need to be in a provider situation so that it can mesh with the sun. This calls for a higher diploma of precision, so the planetary equipment teach is generally manufactured of multiple sets. A little investigation will simplify this style.
The planetary equipment train is created up of a few components. The outer ring equipment is supported by a ring equipment. Every equipment is positioned at a certain angle relative to one particular another. This enables the gears to rotate at a mounted charge whilst transferring the motion. This layout is also well-liked in bicycles and other tiny cars. If the planetary equipment prepare has many stages, a number of ring gears could be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Earth gears are prolonged into cylindrical cutters. The ring equipment is stationary and the world gears rotate about a sunshine axis. In the situation of this style, the outer ring equipment will have a -3/2 world gear ratio.
Motor

planetary equipment teach with zero helix angle

The torque distribution in a planetary equipment is skewed, and this will substantially decrease the load carrying capability of a needle bearing, and therefore the daily life of the bearing. To much better comprehend how this can have an effect on a gear practice, we will examine two research conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a hugely specialised system from the bearing company INA/FAG. The purple line signifies the load distribution alongside a needle roller in a zero helix equipment, although the green line corresponds to the very same distribution of hundreds in a 15 diploma helix angle equipment.
Another strategy for identifying a gear’s helix angle is to take into account the ratio of the sunshine and earth gears. Although the sun equipment is generally on the input aspect, the planet gears are on the output facet. The solar gear is stationary. The two gears are in engagement with a ring equipment that rotates forty five levels clockwise. Both gears are attached to pins that support the planet gears. In the determine under, you can see the tangential and axial gear mesh forces on a planetary gear teach.
Another technique utilised for calculating power decline in a planetary equipment prepare is the use of an auto transmission. This variety of gear gives well balanced functionality in each electricity effectiveness and load capability. In spite of the complexities, this technique offers a more precise examination of how the helix angle has an effect on power loss in a planetary gear practice. If you might be fascinated in decreasing the electrical power decline of a planetary equipment teach, read through on!

planetary equipment train with spur gears

A planetary gearset is a type of mechanical generate method that employs spur gears that go in reverse instructions within a airplane. Spur gears are a single of the far more standard types of gears, as they never need any specialty cuts or angles to work. Rather, spur gears use a complex tooth condition to establish the place the tooth will make contact. This in switch, will determine the sum of electrical power, torque, and speed they can generate.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For these kinds of a set up, a mathematical design of the equipment prepare is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the outcomes are in very good agreement with the experimental knowledge. As the ratio of spur gears to spur gears is not constant, it is named a dedendum.
A planetary gear prepare with spur gears is a sort of epicyclic gear practice. In this case, spur gears operate between gears that have the two inside and external tooth. The circumferential movement of the spur gears is analogous to the rotation of planets in the solar system. There are 4 main elements of a planetary equipment teach. The earth gear is positioned inside the sunlight gear and rotates to transfer motion to the solar gear. The world gears are mounted on a joint provider that is related to the output shaft.
Motor

planetary equipment train with helical gears

A planetary equipment practice with helical enamel is an really effective transmission system that can offer high stages of electrical power density. Helical gears are utilized to enhance efficiency by delivering a more efficient different to typical worm gears. This sort of transmission has the likely to increase the all round overall performance of a method, and its positive aspects extend much over and above the electricity density. But what helps make this transmission technique so attractive? What are the important aspects to consider when developing this type of transmission system?
The most basic planetary train is composed of the solar equipment, planet gear, and ring gear factors. The amount of planets varies, but the simple structure of planetary gears is comparable. A simple planetary geartrain has the sunshine gear driving a carrier assembly. The variety of planets can be as lower as two or as substantial as 6. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase homes of a planetary gear teach are especially crucial in designing the profiles. Various parameters these kinds of as mesh stage variation and tooth profile modifications must be studied in depth in get to totally realize the dynamic attributes of a PGT. These aspects, jointly with other people, decide the helical gears’ functionality. It is therefore crucial to recognize the mesh section of a planetary gear train to design and style it effectively.

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