Product Description
LSTP32J Planetary Gearbox
Miniature Planetary gearbox
Diameter from 8mm to 50mm
With Stainless steel housing and output shaft
Low backlash in High precision
Easy Mount with all kind of DC motors stepper motors
Nema input available
High output torque
Running smooth in low noise.
Thousands of ratio available
Customize input/output available
Product Picture :
Testing Equipments :
Specification Parameter :
| Stage | Length (mm) | Matched motor(W) | Efficiency (%) | Backlash no-load |
Weight (g) |
| 1 | 30.9 | Power:<40W |
90 | ≤0.5º | 125 |
| 2 | 37.2 | 81 | ≤0.8 º | 147 | |
| 3 | 43.5 | 73 | ≤1º | 169 | |
| 4 | 49.8 | 65 | ≤1.2º | 191 | |
| 5 | 56.1 | 59 | ≤1.5º | 213 |
| Housing | stainless steel |
| Pinion | stainless steel |
| Output shaft | stainless steel |
| Output flange | stainless steel |
| Bearing at output | ball bearing |
| Permissible motor speed | 6,000 rpm |
| Max. permissible radial load | ≤30N |
| Max. permissible axial load | ≤30N |
| Max. permissible force for press fits | ≤100N |
| Radial play | ≤0.01mm |
| Axial play | ≤0.01 mm |
| Recommended temperature range | -50 to +185ºC |
Product Drawing :
Reduction Ratio List :
Payment & Delivery
| Payment terms | T/T |
EXW | 30% In advance, 70% before delivery |
| FOB | |||
| CFR/C&F | 30% In advance, 70% against copy of B/L | ||
| CIF | |||
| L/C | Total amount above USD50,000, we accept L/C at sight | ||
| West Union | Total amount less than USD5,000 | ||
| PayPal | |||
| Delivery time | 15-20 working days after receiving down payment for 1 container | ||
Our full production process strictly adhered to the ISO9001 quality control system, our higher quality , advanced equipment and technology ensure a guarantee in leakage-proof , retention and duration !
Your OEM orders are also warmly welcomed, it is our commitment to satisfy your requirement, please turst that we will be your reliable business partner for our good reputation,good quality and competitive price !
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2023-10-21
China high quality High Precision Helical Planetary Gear Speed Reducer Reduction Gearbox with Hot selling
Product Description
|
item |
value |
|
Warranty |
1 year |
|
Applicable Industries |
Manufacturing Plant, Construction works , Energy & Mining, Other |
|
Customized support |
OEM |
|
Place of Origin |
ZheJiang , China |
|
Delivery time |
30 days |
|
Cooling method |
ICO141 |
|
Material |
Aluminum |
|
Product name |
Small electric motors |
|
MOQ |
20pcs |
|
Color |
Customization |
PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
FAQ
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.
Q2:How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q3:What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.
Q6:What’s your warranty terms?
One year
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Direction |
| Layout: | as for Request |
| Gear Shape: | Helical Gear Box |
| Step: | as for Request |
| Samples: |
US$ 95/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by CX 2023-10-17
China Custom Low Backlash High Precision Spur Gear Planetary Reduction Gearbox planetary gearbox manufacturers
Product Description
Low Backlash High Precision Spur Gear Planetary Reduction Gearbox
The high-precision planetary gearbox adopts spur gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of large torsional rigidity and large output torque.
Product Description
1.Output threaded connection, standard installation,universal usage.
2.Single cantilever structure.simple design,economic price
3.Working steady. Low noise.
4.Round flange output,threaded reverse connection,standardized size.
5.Keyway can be opened in the force shaft.
6.The output connection specifications are complete and there are many choices
7.Backlash 8-16 arcmin. Can suit most occasion.
Product Parameters
| Specifications | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |||
| Technal Parameters | ||||||||
| Max. Torque | Nm | 1.5times rated torque | ||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||||
| Max. Radial Load | N | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | ||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | ||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.72 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |
| Rated Torque | L1 | 3 | Nm | 27 | 50 | 96 | 161 | 364 |
| 4 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | 27 | 50 | 96 | 161 | 364 | |
| 15 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| Degree Of Protection | IP65 | |||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||||
| Weight | L1 | kg | 0.95 | 2.27 | 3.06 | 6.93 | 15.5 | |
| L2 | kg | 1.2 | 2.8 | 3.86 | 8.98 | 17 | ||
Company Profile
Packaging & Shipping
1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 94/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by CX 2023-05-11
China Custom Cost Effective Low Backlash Planetary Reduction Motor Gear Boxes for Printing Equipment planetary gearbox clutch
Product Description
Cost Effective Low Backlash Planetary Reduction Motor Gear Boxes For Printing Equipment
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Product Description
Characteristics:
1.Hole output structure,easy installation;
2.Round flange output,threaded reverse connection,standard size;
3.The output specifications are complete and there are many choices;
4.Straight transmission,single cantilever structurer,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.Stable operation,low noise;
7.Size range:60-160;
8.Ratio range:3-100;
9.Precision backlash:8-16arcmin;
10.Support custom according to drawings or samples
| Specifications | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |||
| Technal Parameters | ||||||||
| Max. Torque | Nm | 1.5times rated torque | ||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||||
| Max. Radial Load | N | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | ||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | ||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.72 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |
| Rated Torque | L1 | 3 | Nm | 27 | 50 | 96 | 161 | 364 |
| 4 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | 27 | 50 | 96 | 161 | 364 | |
| 15 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| Degree Of Protection | IP65 | |||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||||
| Weight | L1 | kg | 0.95 | 2.27 | 3.06 | 6.93 | 15.5 | |
| L2 | kg | 1.2 | 2.8 | 3.86 | 8.98 | 17 | ||
Model Selection:
Company Profile
Packaging & Shipping
1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Starting Mode: | Direct on-line Starting |
| Certification: | ISO9001 |
| Samples: |
US$ 163/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2023-04-20
China High Precision Ratio 3: 1 Low Backlash Planetary Reduction Gear Box comer planetary gearbox
Item Description
Substantial Precision Ratio 3:1 Reduced Backlash Planetary Reduction Gear Box
Planetary gearbox is a variety of reducer with vast versatility. The inner gear adopts lower carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the traits of small structure measurement, massive output torque, large speed ratio, substantial effectiveness, risk-free and reliable functionality, and so forth. The internal equipment of the planetary gearbox can be divided into spur gear and helical gear. Customers can decide on the appropriate precision reducer in accordance to the wants of the software.
Product Parameters
Traits:
one.Gap output construction,simple installation.
2.Straight tooth drive ,single cantilever construction.straightforward design,economic price tag.
3.Functioning continual. Low sounds.
4.Lower return backlash. Can suit most event.
5.The enter connection technical specs are complete and there are numerous alternatives.
six.Keyway can be opened in the power shaft.
7.Square mount flange output,high precision,substantial torque.
8.Velocity ratio variety:3-a hundred
nine.Precision variety:8-16arcmin
ten.Measurement selection:sixty-160mm
| Specifications | PA60 | PA90 | PA120 | PA140 | PA180 | PA220 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Quit Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 1530 | 3250 | 6700 | 9400 | 14500 | 16500 | ||
| Max. Axial Load | N | 630 | 1300 | 3000 | 4700 | 7250 | 8250 | ||
| Torsional Rigidity | Nm/arcmin | 6 | 12 | 23 | forty seven | one hundred thirty | 205 | ||
| Max.Input Velocity | rpm | 8000 | 6000 | 6000 | 6000 | 6000 | 3000 | ||
| Rated Input Velocity | rpm | 4000 | 3000 | 3000 | 3000 | 3000 | 1500 | ||
| Noise | dB | ≤58 | ≤60 | ≤65 | ≤68 | ≤68 | ≤72 | ||
| Average Life Time | h | 20000 | |||||||
| Efficiency Of Full Load | % | L1≥95% L2≥90% | |||||||
| Return Backlash | P1 | L1 | arcmin | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 |
| L2 | arcmin | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| P2 | L1 | arcmin | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| L2 | arcmin | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Second Of Inertia Desk | L1 | 3 | Kg*cm2 | .sixteen | .61 | 3.twenty five | nine.21 | 28.ninety eight | sixty nine.seven |
| four | Kg*cm2 | .14 | .48 | two.74 | 7.fifty four | 23.sixty seven | 54.sixty one | ||
| 5 | Kg*cm2 | .thirteen | .47 | 2.seventy one | 7.forty two | 23.29 | 53.fifty one | ||
| seven | Kg*cm2 | .thirteen | .45 | 2.sixty two | seven.fourteen | 22.forty eight | fifty.ninety two | ||
| 8 | Kg*cm2 | .thirteen | .45 | two.six | 7.fourteen | / | / | ||
| 10 | Kg*cm2 | .thirteen | .four | 2.fifty seven | seven.03 | 22.51 | fifty.18 | ||
| L2 | twelve | Kg*cm2 | .13 | .45 | .45 | two.63 | seven.3 | 23.fifty nine | |
| 15 | Kg*cm2 | .13 | .forty five | .45 | two.sixty three | 7.three | 23.59 | ||
| twenty | Kg*cm2 | .thirteen | .forty five | .45 | 2.sixty three | six.ninety two | 23.33 | ||
| 25 | Kg*cm2 | .13 | .45 | .4 | two.63 | 6.92 | 22.68 | ||
| 28 | Kg*cm2 | .13 | .45 | .forty five | two.forty three | six.ninety two | 23.33 | ||
| 30 | Kg*cm2 | .13 | .forty five | .forty five | two.43 | 7.three | twenty five.59 | ||
| 35 | Kg*cm2 | .thirteen | .4 | .4 | 2.43 | six.ninety two | 22.68 | ||
| forty | Kg*cm2 | .13 | .forty five | .forty five | two.forty three | six.ninety two | 23.33 | ||
| fifty | Kg*cm2 | .thirteen | .four | .4 | two.39 | 6.ninety two | 22.68 | ||
| 70 | Kg*cm2 | .thirteen | .4 | .four | 2.39 | 6.72 | 22.sixty eight | ||
| 100 | Kg*cm2 | .13 | .four | .4 | 2.39 | 6.72 | 22.68 | ||
| Technical Parameter | Degree | Ratio | PA60 | PA90 | PA120 | PA140 | PA180 | PA220 | |
| Rated Torque | L1 | 3 | Nm | 40 | 105 | one hundred sixty five | 360 | 880 | 1100 |
| four | Nm | 45 | 130 | 230 | 480 | 880 | 1800 | ||
| five | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| seven | Nm | forty five | 100 | 220 | 480 | 1100 | 1600 | ||
| eight | Nm | forty | ninety | two hundred | 440 | / | / | ||
| 10 | Nm | 30 | seventy five | 175 | 360 | 770 | 1200 | ||
| L2 | 12 | Nm | 40 | 105 | a hundred sixty five | 360 | 880 | 1100 | |
| fifteen | Nm | 40 | one hundred and five | a hundred sixty five | 360 | 880 | 1100 | ||
| 20 | Nm | 45 | a hundred thirty | 230 | 480 | 1100 | 1800 | ||
| twenty five | Nm | forty five | 130 | 230 | 480 | 1100 | 1800 | ||
| 28 | Nm | 45 | a hundred thirty | 230 | 480 | 1100 | 1800 | ||
| thirty | Nm | forty | one zero five | one hundred sixty five | 360 | 880 | 1100 | ||
| 35 | Nm | 45 | one hundred thirty | 230 | 480 | 1100 | 1800 | ||
| 40 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 50 | Nm | forty five | 130 | 230 | 480 | 1100 | 1800 | ||
| 70 | Nm | forty five | a hundred | 220 | 480 | 1100 | 1600 | ||
| 100 | Nm | thirty | seventy five | 175 | 360 | 770 | 1200 | ||
| Degree Of Security | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | 1.twenty five | 3.75 | 8.5 | 16 | 28.five | forty nine.3 | |
| L2 | kg | 1.75 | 5.1 | twelve | 21.five | 40 | 62.five | ||
Company Profile
Packaging & Shipping and delivery
1. Guide time: 7-ten working days as typical, twenty doing work times in busy year, it will be based mostly on the comprehensive purchase quantity
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Team is primarily based in ZheJiang , China, start from 1998,has a 3 subsidiaries in whole.The Primary Merchandise is planetary gearbox,timing belt pulley, helical equipment,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,and many others
2. how can we assure high quality?
Always a pre-generation sample just before mass creation
Often final Inspection just before cargo
three. how to pick the ideal planetary gearbox?
Very first of all,we need you to be ready to supply appropriate parameters.If you have a motor drawing,it will enable us advocate a appropriate gearbox for you more quickly.If not,we hope you can give the pursuing motor parameters:output speed,output torque,voltage,existing,ip,sounds,working conditions,motor size and power,and many others
4. why must you acquire from us not from other suppliers?
We are 22 many years ordeals company on producing the gears, specializing in producing all types of spur/bevel/helical gear, grinding equipment, equipment shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear components
5. what providers can we offer?
Recognized Delivery Phrases: Fedex,DHL,UPS
Recognized Payment Forex:USD,EUR,HKD,GBP,CNY
Recognized Payment Kind: T/T,L/C,PayPal,Western Union
Language Spoken:English,Chinese,Japanese
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Starting Mode: | Direct on-line Starting |
| Certification: | ISO9001 |
| Samples: |
US$ 1885/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-04-12
China Planetary Gear Reducer Standard Industrial Gearbox S98 Series Gearbox Reduction Gear Motor planetary gearbox buy online
Merchandise Description
Item Description
Merchandise Description
-S Series Helical gearbox
Merchandise Features
one.Substantial modular style.
2.Built-in casting housing,compact dimension,high loading assistance, steady transmitting and low sound amount.
3.With the unique gear geometry, it gets large torque, effectiveness and prolonged life circle.
4.It can attain the direct mix for 2 sets of gearbox.
5.Large performance and save power.
six.Preserve cost and reduced maintenance.
Merchandise Parameters
one. Technical data
| Measurement | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Construction | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | .18~.75 | .eighteen~1.5 | .eighteen~3 | .25~5.five | .fifty five~7.5 | .75~fifteen | one.5~22 |
| Ratio | ten.27~one hundred sixty five.71 | eleven.forty six~244.74 | ten.78~196.21 | eleven.55~227.twenty | 9.96~241.09 | eleven.eighty three~223.26 | twelve.75~230.48 |
| Permissible Torque(N.m) | ninety | one hundred seventy | three hundred | 520 | 1270 | 2280 | 4000 |
| Excess weight(kg) | 7 | ten | 14 | 26 | fifty | 100 | 170 |
2: Design option
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Brief-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
Resources Knowledge Sheet
|
Housing substance |
Gray Solid iron |
|
Housing hardness |
HBS163~255 |
|
Gear substance |
20CrMnTi alloy metal |
|
Area hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~forty eight |
|
Enter / Output shaft material |
40Cr alloy metal |
|
Enter / Output shaft hardness |
HRC32~36 |
|
Machining precision of gears |
exact grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment method |
tempering, cementiting, quenching, normalizing, and so forth. |
|
Performance |
ninety four%~96% (relies upon on the transmission phase) |
|
Sound (MAX) |
60~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Brand name of bearings |
China best model bearing, HRB/LYC/ZWZ/C&U. Or other brand names requested, SKF, FAG, INA, NSK. |
|
Brand name of oil seal |
NAK — ZheJiang or other manufacturers requested |
Detailed Pictures
Our process of manufacturing
Our solution line
Firm Profile
Organization Profile
Bode was started in 2007, which is positioned in HangZhou city, ZHangZhoug province. As 1 expert maker and exporter, we have a lot more than 17 years’ knowledge in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with innovative creation and test tools, the strong advancement of staff and creating potential offer our buyers with large high quality goods. Our products extensively served to various industries of Metallurgy, Chemical substances, lifting, mining, Petroleum, textile, drugs, wood and many others. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to question us any inquiries, excellent supply always for you for lengthy expression company.
FAQ
Q1: Are you trading company or manufacturer?
A: We are manufacturing unit.
Q2: What kinds of gearbox can you generate for us?
A: Principal goods of our company: R, S, K, F collection helical-tooth reducer, RV collection worm equipment reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per personalized drawing?
A: Yes, we offer custom-made provider for clients.
Q4: Can we purchase 1 pc of every product for quality testing?
A: Indeed, we are glad to accept demo order for high quality testing.
Q5: What data shall we give before inserting a obtain purchase?
A: a) Type of the gearbox, ratio, enter and output type, enter flange, mounting placement, and motor informationetc.
b) Housing shade.
c) Acquire quantity.
d) Other special needs.
Q6: How lengthy is your shipping time?
A: Normally it is 5-10 times if the merchandise are in inventory. or it is 15-20 times if the goods are not in inventory.
Q7: What is your conditions of payment ?
A: 30% Advance payment by T/T soon after signing the agreement.70% just before supply
If you are intrigued in our merchandise, welcome to contact with us.
Our staff will do our ideal to fulfill your want 🙂
|
US $90-5,500 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
|
Housing material
|
Grey Cast iron
|
|
Housing hardness
|
HBS163~255
|
|
Gear material
|
20CrMnTi alloy steel
|
|
Surface hardness of gears
|
HRC58°~62 °
|
|
Gear core hardness
|
HRC33~48
|
|
Input / Output shaft material
|
40Cr alloy steel
|
|
Input / Output shaft hardness
|
HRC32~36
|
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
|
Noise (MAX)
|
60~68dB
|
|
Temp. rise (MAX)
|
40°C
|
|
Temp. rise (Oil)(MAX)
|
50°C
|
|
Vibration
|
≤20µm
|
|
Backlash
|
≤20Arcmin
|
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
|
US $90-5,500 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
|
Housing material
|
Grey Cast iron
|
|
Housing hardness
|
HBS163~255
|
|
Gear material
|
20CrMnTi alloy steel
|
|
Surface hardness of gears
|
HRC58°~62 °
|
|
Gear core hardness
|
HRC33~48
|
|
Input / Output shaft material
|
40Cr alloy steel
|
|
Input / Output shaft hardness
|
HRC32~36
|
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
|
Noise (MAX)
|
60~68dB
|
|
Temp. rise (MAX)
|
40°C
|
|
Temp. rise (Oil)(MAX)
|
50°C
|
|
Vibration
|
≤20µm
|
|
Backlash
|
≤20Arcmin
|
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by czh 2023-01-14
China Professional ZD 60 mm / 70mm 80mm 90mm 104mm Electric Induction AC Gear Reduction Motor near me supplier
Product Description
Model Variety
ZD Leader has a vast variety of CZPT motor creation traces in the sector, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and many others. Via specialized innovation and customization, we help you create excellent software methods and give adaptable solutions for numerous industrial automation scenarios.
• Model Assortment
Our professional sales representive and complex group will decide on the proper design and transmission answers for your use depend on your particular parameters.
• Drawing Ask for
If you need a lot more product parameters, catalogues, CAD or 3D drawings, you should get in touch with us.
• On Your Need to have
We can modify standard merchandise or customise them to satisfy your specific demands.
In depth Pictures
Solution Parameters
SPECIFICATION FOR AC MOTORS:
Other Relevant Merchandise
Click listed here to discover what you are seeking for:
Business Profile
FAQ
Q: What’re your major products?
A: We at present make Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Substantial Precision Planetary Equipment Box and so on. You can check out the technical specs for previously mentioned motors on our website and you can e mail us to advise necessary motors per your specification way too.
Q: How to decide on a appropriate motor?
A:If you have motor pictures or drawings to demonstrate us, or you have comprehensive specs like voltage, speed, torque, motor measurement, functioning method of the motor, essential life span and sounds stage and so forth, make sure you do not be reluctant to allow us know, then we can suggest ideal motor for each your request appropriately.
Q: Do you have a custom-made service for your standard motors?
A: Sure, we can customise for every your request for the voltage, velocity, torque and shaft dimensions/condition. If you want additional wires/cables soldered on the terminal or need to include connectors, or capacitors or EMC we can make it way too.
Q: Do you have an specific design and style provider for motors?
A: Of course, we would like to design and style motors separately for our buyers, but it could need some mildew building value and layout charge.
Q: What is actually your guide time?
A: Usually talking, our typical regular solution will need fifteen-30days, a little bit for a longer time for tailored products. But we are very flexible on the guide time, it will count on the particular orders.
The Rewards of Employing a Equipment Motor
A equipment motor performs on the theory of conservation of angular momentum. As the smaller sized equipment handles a lot more RPM and the greater gear makes more torque, the ratio amongst the two is higher than one. Likewise, a a number of equipment motor follows the basic principle of vitality conservation, with the path of rotation always reverse to the 1 that is adjacent to it. It is straightforward to comprehend the idea guiding equipment motors and the different sorts offered. Study on to learn about the different varieties of gears and their programs.
Electric powered motor
The choice of an electric powered motor for equipment motor is mostly dependent on the application. There are various motor and gearhead combinations available, and some are a lot more successful than others. However, it is critical to realize the software requirements and decide on a motor that satisfies these requirements. In this post, we will look at some of the rewards of utilizing a equipment motor. The execs and disadvantages of each and every variety are briefly discussed. You can buy new equipment motors at aggressive rates, but they usually are not the most dependable or resilient selection for your software.
To decide which motor is ideal for your software, you’ll need to have to think about the load and pace demands. A gear motor’s performance (e) can be calculated by getting the enter and output values and calculating their relation. On the graph beneath, the enter (T) and output (P) values are represented as dashed strains. The input (I) benefit is represented as the torque applied to the motor shaft. The output (P) is the quantity of mechanical power converted. A DC gear motor is 70% successful at 3.75 lb-in / 2,one hundred rpm.
In addition to the worm equipment motor, you can also decide on a compact DC worm gear motor with a variable equipment ratio from 7.5 to 80. It has a selection of alternatives and can be customized-manufactured for your specific software. The 3-section AC equipment motor, on the other hand, works at a rated energy of one hp and torque of 1.143.2 kg-m. The output voltage is generally 220V.
One more critical issue is the output shaft orientation. There are two primary orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and brief reduction ratios. If you want to stay away from backlash, pick a correct angle output shaft. An offset shaft can trigger the output shaft to grow to be excessively hot. If the output shaft is angled at a certain angle, it may be way too huge or way too modest.
Gear reducer
A equipment reducer is a special type of velocity minimizing motor, normally utilised in big equipment, this kind of as compressors. These reducers have no cooling admirer and are not designed to take care of heavy masses. Different reasons call for diverse provider elements. For instance, a equipment that needs frequent fast accelerations and occasional load spikes demands a equipment reducer with a substantial service factor. A gear reducer that’s made for long generation shifts should be bigger than a machine that makes use of it for short intervals of time.
A equipment reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation velocity of the acquiring member. This change in velocity is typically required to remedy problems of inertia mismatch. The torque density of a gear reducer is calculated in newton meters and will depend on the motor employed. The initial criterion is the configuration of the input and output shafts. A equipment ratio of 2:1, for instance, means that the output velocity has been reduce in 50 percent.
Bevel equipment reducers are a great choice if the input and output shafts are perpendicular. This variety is really sturdy and is best for scenarios the place the angle in between two axes is little. However, bevel gear reducers are pricey and require continuous servicing. They are normally utilized in large-responsibility conveyors and farm equipment. The correct choice of gear reducer for equipment motor is vital for the effectiveness and reliability of the system. To get the greatest gear reducer for your software, chat to a qualified company nowadays.
Picking a equipment reducer for a equipment motor can be tough. The incorrect a single can ruin an total equipment, so it is critical to know the details. You must know the torque and velocity demands and decide on a motor with the appropriate ratio. A equipment reducer need to also be compatible with the motor it is supposed for. In some instances, a more compact motor with a equipment reducer will function much better than a more substantial one particular.
Motor shaft
Suitable alignment of the motor shaft can tremendously increase the efficiency and daily life span of rotating products. The appropriate alignment of motors and pushed devices improves the transfer of vitality from the motor to the instrument. Incorrect alignment leads to extra noise and vibration. It could also lead to untimely failure of couplings and bearings. Misalignment also benefits in enhanced shaft and coupling temperatures. That’s why, suitable alignment is crucial to increase the effectiveness of the driven instrument.
When choosing the proper sort of gear practice for your motor, you require to consider its strength performance and the torque it can take care of. A helical geared motor is more effective for substantial output torque apps. Relying on the required velocity and torque, you can decide on in between an in-line and a parallel helical geared motor. Equally varieties of gears have their benefits and drawbacks. Spur gears are widespread. They are toothed and operate parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor must not work at also substantial recent to prevent demagnetization, which will lead to step decline or torque drop. Make sure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not guarded towards bumps, they could trigger thread problems. Make sure that the motor shafts and rotors are protected from exterior impacts.
When picking a metallic for your equipment motor’s motor shaft, you need to contemplate the expense of very hot-rolled bar stock. Its outer levels are a lot more difficult to device. This sort of material is made up of residual stresses and other troubles that make it tough to machine. For these applications, you need to pick a large-toughness metal with challenging outer levels. This variety of steel is less expensive, but it also has measurement concerns. It truly is very best to check every single materials first to determine which 1 suits your wants.
In addition to minimizing the velocity of your device, a geared motor also minimizes the torque created by your equipment. It can be employed with the two AC and DC power. A higher-top quality equipment motor is vital for stirring mechanisms and conveyor belts. Nevertheless, you must select a geared motor that utilizes large-grade gears and gives greatest efficiency. There are numerous types of planetary equipment motors and gears on the market, and it is important to choose the appropriate one.
Initial stage gears
The 1st phase gears of a equipment motor are the most critical parts of the total unit. The motor’s electricity transmission is 90% productive, but there are several factors that can impact its functionality. The gear ratios used need to be higher enough to deal with the load, but not way too higher that they are limiting the motor’s speed. A gear motor must also have a wholesome basic safety issue, and the lubricant must be ample to overcome any of these aspects.
The transmission torque of the equipment alterations with its speed. The transmission torque at the input facet of the gear decreases, transferring a modest torque to the output side. The variety of tooth and the pitch circle diameters can be used to calculate the torque. The initial phase gears of gear motors can be classified as spur gears, helical gears, or worm gears. These 3 sorts of gears have various torque capacities.
The very first stage helical equipment is the most important element of a equipment motor. Its purpose is to transfer rotation from 1 gear to the other. Its output is the gearhead. The next phase gears are related by a provider. They operate in tandem with the initial phase gear to offer the output of the gearhead. Additionally, the 1st stage provider rotates in the same route as the enter pinion.
An additional important part is the output torque of the gearmotor. When selecting a gearmotor, take into account the starting torque, managing torque, output velocity, overhung and shock masses, responsibility cycles, and much more. It is vital to choose a gearmotor with the correct ratio for the application. By selecting the correct gearmotor, you will get maximum functionality with minimal working expenses and increase plant efficiency. For a lot more info on initial phase gears, verify out our blog.
The very first stage of a equipment motor is composed of a set of fixed and rotating sprockets. The very first phase of these gears acts as a push gear. Its rotational mass is a restricting aspect for torque. The 2nd stage consists of a rotating shaft. This shaft rotates in the path of the torque axis. It is also the limiting power for the motor’s torque.
China Best Sales China CZPT 5rk60gn-Cfm Three-Phase Electronic Magnetic Brake CE, ISO9001, UL Electrical CZPT Mini Gear Reduction Motor with Best Sales
Merchandise Description
one.What is purposes use gear motor?
Electrical equipment motors are employed in different programs that need for high output torque and minimal output rotation speed.
two.What is equipment motor?
Gear motor is combined electric motor with gear reducer box.
three.Would you like to be GPG motor wholesaler,dealer,distributor,stockist?
GPG motor can increase your organization.
Taibang gear motor is best generate for all varieties of industrial automation merchandise for equally industrial and business software.
What you can be provided by us is regular high quality items(fairly and effective overall performance gear motor) and engineering solution.
The main items is induction motor, reversible motor, DC brush gear motor, DC brushless equipment motor, CH/CV medium equipment motors,Planetary equipment motor,Worm gear motor,Proper angle strong and hollow shaft equipment motor, etc, which employed broadly in various fields of producing pipelining, transportation, meals, medicine, printing, material, packing, place of work, equipment, entertainment etc, and is the chosen and matched item for automatic machine.
1)Finish cover and housing of motor is made of die-casting Aluminum,which is large precision,large power and light excess weight.
2)The stator is made up of silicon metal sheet stator core,copper coil,and insulating substance,and so forth.
three)The rotor is composed of laminated silicon steel sheet and aluminum cast conductor.
4)The rotor shaft is created of large-performance medium carbon alloy metal and processed by special technics.There are spherical shaft and gear shaft.
five)The bearing and oil seal is selected from nicely-acknowledged brand name to make certain good operating performance and sealing effect.
six)The wire is manufactured from high temperature resistant and flame retardant content.
Need to you any questions,please feel free to contact Ms Susan Liu right.
You should leave information or ship inquiry.I will be back again to you asap.
Motor Product Instruction
5RK60GN-CFM
Gear Head Model Instruction
5GN100RT
Specification of motor 60W 90mm Mounted speed AC equipment motor
Gear Head Torque Table(Kg.cm) (kg.cm×9.8÷100)=N.m
Exterior Dimension
5I(R)K60/5A(GN)( )
5I(R)K60/5GN( )RT
Previously mentioned drawing is for regular screw hole.If require by way of hole, terminal box, or digital magnet brake, require to inform the vendor.
Link Diagram
How to Select a Gear Motor
A gearmotor is an electrical equipment that transfers power from one location to yet another. There are numerous varieties of gearmotors. This post will talk about the sorts of gearmotors, which includes Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its employs, gearmotors have several distinct qualities. In addition, each and every type has unique rewards and negatives. Listed below are a handful of suggestions on choosing a gearmotor.
Angular geared motors
Angular geared motors are the ideal generate component for programs the place torques, forces, and motions need to be transferred at an angle. When compared to other sorts of geared motors, these have handful of shifting elements, a compact design, and a long lifestyle. Angular geared motors are also extremely effective in journey generate programs. In addition to their durability, they have a low upkeep need and are highly corrosion-resistant.
Helical worm geared motors are a minimal-price remedy for drives that employ angular geared motors. They blend a worm equipment stage and helical enter phase to offer increased performance than pure worm geared motors. This travel answer is very reputable and noise-cost-free. Angular geared motors are frequently utilised in apps where sounds is an issue, and helical worm geared motors are specifically tranquil.
The equipment ratio of an angular geared motor is dependent on the ratio among its enter and output shaft. A substantial-quality helical geared motor has a relatively low mechanical noise stage, and can be mounted in nearly any place. The torque of a helical geared motor can be measured by making use of frequency measurement products. The strength effectiveness of angular geared motors is one particular of the most critical factors when selecting a motor. Its symmetrical arrangement also enables it to operate in minimal-velocity environments.
When deciding on the appropriate angular geared motor, it is essential to preserve in brain that elevated torque will lead to inadequate output performance. Once a gear motor reaches its stall torque, it will no for a longer time purpose effectively. This makes it critical to consult a efficiency curve to pick the suitable motor. Most DC motor companies are much more than satisfied to supply these to clients upon ask for. Angular geared motors are more high-priced than standard worm equipment motors.
Planetary gearboxes
Planetary gearboxes are utilised in industrial machinery to generate larger torque and power density. There are three principal sorts of planetary gearboxes: double phase, triple phase, and multistage. The central sunlight equipment transfers torque to a group of planetary gears, even though the outer ring and spindle give push to the motor. The style of planetary gearboxes delivers up to ninety seven% of the electricity input.
The compact dimension of planetary gears final results in exceptional heat dissipation. In some programs, lubrication is needed to enhance durability. Even so, if you are seeking for higher pace transmission, you need to think about the further characteristics, this kind of as lower noise, corrosion resistance, and development. Some constructors are better than other individuals. Some are quick to reply, although others are unable to ship their merchandise in a well timed style.
The main gain of a planetary gearbox is its compact design and style. Its light-weight design and style tends to make it simple to put in, and the effectiveness of planetary gearboxes is up to .98%. One more gain of planetary gearboxes is their higher torque capability. These gearboxes are also able to work in apps with constrained area. Most present day automated transmissions in the automotive business use planetary gears.
In addition to becoming low in value, planetary gearboxes are a excellent selection for numerous applications. Neugart gives equally compact and right angle versions. The correct angle design and style provides a substantial power-to-weight ratio, producing it ideal for applications exactly where torque is necessary to be transmitted in reverse mode. So if you might be looking for an successful way to transfer hefty machinery around, planetary gearboxes can be a excellent option.
One more advantage of planetary gearboxes is their ability to be very easily and swiftly transformed from one particular software to an additional. Given that planetary gears are made to be adaptable, you don’t have to buy new kinds if you require to alter equipment ratios. You can also use planetary gears in different industries and help save on protection stock by sharing frequent elements. These gears are able to stand up to higher shock masses and demanding problems.
Hydraulic gear motors
Hydraulic equipment motors are pushed by oil that is pumped into a equipment box and leads to the gears to rotate. This approach of energy manufacturing is quiet and inexpensive. The main downsides of hydraulic gear motors are that they are noisy and inefficient at minimal speeds. The other two kinds of hydraulic motors are piston and vane-variety hydraulic motors. The subsequent are some typical benefits of hydraulic gear motors.
A hydraulic equipment motor is composed of two gears – a driven gear and an loafer. The pushed equipment is connected to the output shaft through a key. Large-stress oil flows into the housing in between the gear guidelines and the motor housing, and the oil then exits via an outlet port. In contrast to a traditional gear motor, the gears mesh to avoid the oil from flowing backward. As a result, they are an exceptional option for agricultural and industrial purposes.
The most widespread hydraulic equipment motors attribute a gerotor and a travel equipment. These gears mesh with a larger equipment to make rotation. There are also three basic versions of equipment motors: roller-gerotor, gerotor, and differential. The latter generates higher torque and much less friction than the prior two. These distinctions make it difficult to select which sort is the very best for your wants. A substantial-performance gear motor will final longer than an normal a single.
Radial piston hydraulic motors run in the reverse path to the reciprocating shaft of an electric powered gearmotor. They have nine pistons arranged all around a common center line. Fluid stress brings about the pistons to reciprocate, and when they are stationary, the pistons drive the fluid out and shift again in. Because of the large strain developed by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are hugely effective, making it possible for them to be utilized in a wide assortment of industrial and professional purposes.
Hydraulic equipment motors enhance hydraulic pumps and motors. They are also available in reversible versions. To choose the right hydraulic motor for your project, just take time to obtain all the essential data about the set up approach. Some sorts require specialised expertise or complicated installation. Also, there are some differences amongst closed and open-loop hydraulic motors. Make confident to discuss the possibilities with a skilled ahead of you make a selection.
Croise motors
There are numerous benefits to deciding on a Croise equipment motor. It is highly compact, with significantly less bodyweight and area than standard motors. Its proper-angle shaft and worm equipment supply easy, tranquil procedure. A silent-type brake makes certain no metallic seem throughout procedure. It also provides superb positioning accuracy and shock resistance. This is why this motor is best for higher-frequency apps. Let’s take a nearer search.
A properly matched gearmotor will give greatest torque output in a specified period. Its greatest developing torque is usually the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-lbs ., without having exceeding its breakdown score. This reduce-value device allows for manufacturing variants and permits the customer to use a considerably less powerful motor. Croise equipment motors are obtainable in a assortment of designs.
China Standard CZPT 0.2kw 1-Phase/3-Phase Vertical Medium Gear Reduction Motor near me factory
Product Description
Packaging & Shipping and delivery
Warm Guidelines
Please inquiry and confirm us ahead of orders.
Organization Profile
HangZhou CZPT Industrial Co.,Ltd. is a Chinese company of servo motor, servo driver, modest and medium gear reduction motor.Who has passed the ISO 9001 global Quality Technique Certification. Most of the items have obtained CE and CCC certifications. These items are offered all more than the globe these kinds of as the United States, Europe, Southeast Asia and Middle East,and so forth.
The core items are include the CZPT servo motor, servo driver, G1 sequence micro/small reduction motor (electricity:from 6W to 400W).Torque motor,L collection Linear variety reduction motor, F1 collection orthogonal reduction motor, CB variety gear reduction motor with electromagnetic clutch and brake, AC/DC velocity controller and reduction motor accessories, GH,G3,G4 kind medium reduction motor (Power :from .1kw to 3.7kw), the gear motors for poultry farm equipment, stainless steel thermostability lengthy shaft motor, and so on. They have been commonly used in the embroidery equipment, CNC equipment, packing equipment, engraving device, printing machinery, packing equipment, textile equipment, household appliances, etc.
We shall satisfy customer increasing demand.
We shall give consumer with our greatest support.
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Description of design
Product Description
FAQ
1. Q: What is the guarantee of your merchandise?
A: All parts have a One-Year Warranty as long as it is inside the guarantee period and evidence of purchase is avaliable. Incorrect use or installation is not a manufacturer’s defect.
two. Q: How prolonged is your shipping and delivery time?
A: Normally, it is 3-7 organization times if the merchandise are in inventory or it is 7-15days if the items are not in stock. It is according to customer’s amount and request.
three. Q: What payment approach can I use? And what is your phrases of payment?
A: We can settle for Firm Lender transfer and Western Union. For samples, it truly is 100% T/T in advance. For orders, it’s thirty% T/T in advance, and 70% stability ahead of shipment.
four. Q: Do you offer samples? Is it totally free or further?
A: Indeed, we can offer the sample, but the customer ought to pay out for the value. We could use FEDEX/ DHL/ TNT shipping, and it might consider 5-7 business days.
Get in touch with Information
International TRADE DEPARTMENT
Insert:No.188 Huanxi Road , Jinqing Town, Xihu (West Lake) Dis. District, Tatizhou Town, ZHangZhoug Province,P.R.China
Rewards of a Planetary Motor
A planetary motor has a lot of rewards. Its compact layout and reduced sound helps make it a good choice for any application. Between its a lot of makes use of, planetary equipment motors are discovered in intelligent autos, client electronics, smart robots, communication gear, and medical technologies. They can even be identified in sensible residences! Study on to find out the advantages of a planetary gear motor. You’ll be shocked at how adaptable and valuable it is!
Self-centering world gears make certain a symmetrical drive distribution
A planetary motor is a device with a number of, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission measurement has no bearing on the output torque. A torsional anxiety examination of the retaining construction for this kind of motor discovered a optimum shear anxiety of sixty four MPa, which is equivalent to a protection element of 3.1 for 6061 aluminum. Self-centering planet gears are made to make sure a symmetrical pressure distribution all through the transmission system, with the weakest part getting the pinions.
A planetary gearbox is made up of ring and solar gears. The pitch diameters of ring and world gears are almost equivalent. The number of enamel on these gears determines the typical equipment-ratio for each output revolution. This mistake is associated to the producing precision of the gears. The effect of this mistake is a noise or vibration attribute of the planetary gearbox.
An additional style for a planetary gearbox is a traction-dependent variant. This layout eradicates the need to have for timing marks and other restrictive assembly conditions. The design of the ring equipment is equivalent to that of a pencil sharpener mechanism. The ring equipment is stationary even though earth gears extend into cylindrical cutters. When positioned on the sun’s axis, the pencil sharpening system revolves about the ring equipment to sharpen the pencil.
The JDS eliminates the want for standard planetary carriers and is mated with the self-centering world gears by dual-operate elements. The dual-perform elements synchronize the rolling motion and traction of the gears. They also eradicate the need for a carrier and lessen the force distribution in between the rotor and stator.
Metallic gears
A planetary motor is a kind of electric powered generate that utilizes a sequence of metallic gears. These gears share a load attached to the output shaft to make torque. The planetary motor is frequently CNC managed, with further-long shafts, which enable it to in shape into extremely compact types. These gears are obtainable in sizes from seven millimeters to twelve millimeters. They can also be fitted with encoders.
Planetary gearing is extensively employed in a variety of industrial purposes, like car transmissions, off-street transmissions, and wheel travel motors. They are also utilised in bicycles to power the change system. Another use for planetary gearing is as a powertrain between an inner combustion engine and an electric motor. They are also utilised in forestry apps, this sort of as debarking tools and sawing. They can be used in other industries as effectively, such as pulp washers and asphalt mixers.
Planetary equipment sets are composed of a few types of gears: a sunlight gear, planet gears, and an outer ring. The sunlight equipment transfers torque to the planet gears, and the world gears mesh with the outer ring gear. Planet carriers are designed to produce large-torque output at minimal speeds. These gears are mounted on carriers that are moved close to the ring equipment. The earth gears mesh with the ring gears, and the sunshine equipment is mounted on a moveable carrier.
Plastic planetary gear motors are much less pricey to produce than their steel counterparts. Even so, plastic gears experience from diminished toughness, rigidity, and load ability. Metallic gears are normally less difficult to manufacture and have considerably less backlash. Plastic planetary equipment motor bodies are also lighter and significantly less noisy. Some of the greatest plastic planetary gear motors are manufactured in collaboration with foremost suppliers. When getting a plastic planetary gear motor, be positive to take into account what components it is produced of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a two hundred RPM foundation motor. It is capable of obtaining stall torque at minimal speeds, which is unattainable to obtain with a basic DC motor. The planetary encoder offers 5 pulses for every revolution, generating it perfect for programs demanding precise torque or place. This motor demands an 8mm hex coupling for appropriate use.
This encoder has a large resolution and is suited for ZGX38REE, ZGX45RGG and ZGX50RHH. It functions a magnetic disc and poles and an optical disc to feed again indicators. It can count paulses as the motor passes by way of a hall on the circuit board. Relying on the gearbox ratio, the encoder can offer up to two million transitions per rotation.
The planetary gear motor employs a planetary gear system to distribute torque in synchrony. This minimizes the threat of equipment failure and will increase the general output potential of the gadget. On the other hand, a spur equipment motor is a simpler style and more affordable to produce. The spur gear motor works greater for lower torque apps as every equipment bears all the load. As this sort of, the torque ability of the spur gear motor is decrease than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has a few diverse output shaft choices. The output shaft is made of 3/8-inch hex, permitting for versatile shaft substitution. These motors are a fantastic price as they can be utilized to fulfill a wide range of electricity demands. The REV UltraPlanetary gearbox and motor are offered for very sensible prices and a woman 5mm hex output shaft can be employed.
Longevity
One of the most widespread queries when picking a planetary motor is “How tough is it?” This is a query that is usually requested by people. The good news is that planetary motors are incredibly sturdy and can previous for a lengthy time if properly managed. For far more information, read on! This article will include the sturdiness and effectiveness of planetary gearmotors and how you can choose the ideal 1 for your requirements.
Initial and foremost, planetary gear sets are made from steel supplies. This increases their lifespan. The planetary gear established is normally produced of metals such as nickel-metal and steel. Some planetary equipment motors use plastic. Steel-minimize gears are the most durable and suitable for applications that need far more torque. Nickel-metal gears are considerably less durable, but are better in a position to keep lubricant.
Sturdiness of planetary motor gearbox is critical for applications necessitating large torque as opposed to pace. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are exceptionally tough. They are costly, but they are hugely customizable. The planetary gearbox can be taken off for upkeep and replacement if required. Components for the gearbox can be obtained separately. VEX VersaPlanetary gearboxes also characteristic a pinion clamped on to the motor shaft.
Dynamic modeling of the planetary gear transmission system is critical for comprehension its sturdiness. In previous studies, uncoupled and coupled meshing versions had been employed to look into the impact of various design and style parameters on the vibration traits of the planetary equipment method. This analysis requires contemplating the function of the mesh stiffness, composition stiffness, and minute of inertia. Additionally, dynamic versions for planetary equipment transmission require modeling the impact of a number of parameters, these kinds of as mesh stiffness and shaft location.
Expense
The planetary gear motor has several get in touch with points that aid the rotor rotate at various speeds and torques. This design and style is usually utilized in stirrers and large vats of liquid. This type of motor has a low preliminary cost and is much more generally located in reduced-torque apps. A planetary equipment motor has several speak to points and is more powerful for applications necessitating large torque. Gear motors are frequently located in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically manufactured from 4 mechanically connected rotors. They can be utilized for various purposes, including automotive and laboratory automation. The plastic input stage gears reduce sounds at increased speeds. Steel gears can be used for higher torques and a modified lubricant is typically additional to minimize weight and mass second of inertia. Its minimal-value design helps make it an outstanding choice for robots and other programs.
There are numerous various types of planetary equipment motors accessible. A planetary equipment motor has a few gears, the sunlight gear and earth gears, with each and every sharing equal amounts of function. They are ideal for applications demanding large torque and minimal-resistance operation, but they call for far more parts than their one-stage counterparts. The metal lower gears are the most tough, and are frequently utilized in purposes that call for substantial speeds. The nickel-metal gears are more absorptive, which helps make them greater for holding lubricant.
A planetary gear motor is a substantial-overall performance electrical motor vehicle motor. A typical planetary equipment motor has a 3000 rpm speed, a peak torque of .32 Nm, and is obtainable in 24V, 36V, and 48V electrical power provide. It is also tranquil and productive, requiring minor maintenance and offering higher torque to a modern day electric car. If you are pondering of getting a planetary equipment motor, be positive to do a bit of analysis prior to purchasing one particular.
China Standard Miniature 12V 24V Low Rpm High Torque Geared DC Motor with Planetary Reduction Gear Motor 22mm near me shop
Item Description
CZPT movement offer China DC Miniature Planetary Gear Motor
Parameter:
• Producer Element Number: D223-1A
• Gearbox Variety: Planetary Gearbox
• Equipment Ratio:1:3.4~1:1972
• CZPT Planetary Gear Motor Dimensions: 22mm
Characteristic:
1, Utilizing in higher torque surroundings.
two, All metallic slicing gear motor, long existence.
three, High transmission Effectiveness(70%-seventy five%).
4, Backlash of significantly less than 2.5°.
five, Encoder can be configured.
Drawing:
Specification:
Edge:
I. CH miniature planetary gearbox helps make use of higher precision reducing gears that the most crucial elements of the planetary gearbox, Our CZPT DC Planetary Gear Motor are characterized by substantial precision, lower sounds, long support lifestyle, massive bearing potential, and excellent interruption resistance and high quality can replace imports with high-stop models in Europe, The us, Japan item.
Application:
DC miniature Planetary Equipment Motor broadly applied in business office automation, intelligence household furniture, creation automation, healthcare products, monetary CZPT and game equipment sectors, this kind of as computerized window opener, glass curtain wall, automobile curtain, financial institution ATM, automated income sign up, observe vending equipment, stage limelight and other automated gadgets.
About Us:
We specialized in researching, building and servicing electrical motors, gearbox and high precision gears with tiny modules. After years of growth, we have an independent solution design and R&D group, provider staff and professional high quality management staff.
What’s much more, we have 2 joint ventures. One particular is located in HangZhou, which makes hybrid stepper motor, precious linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake. One more 1 is located in HangZhou, which creates DC gear motor. The manufacturing facility has dozens of CNC equipment and large precision check gear, implements the approach management and computerized operation in most making procedure.
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The Basics of a Gear Motor
The simple mechanism behind the equipment motor is the principle of conservation of angular momentum. The more compact the gear, the a lot more RPM it handles and the greater the equipment, the much more torque it creates. The ratio of angular velocity of two gears is known as the gear ratio. Furthermore, the identical basic principle applies to multiple gears. This signifies that the route of rotation of every adjacent equipment is usually the reverse of the one it is connected to.
Induction worm gear motor
If you might be seeking for an electrical motor that can deliver high torque, an Induction worm gear motor might be the proper choice. This sort of motor makes use of a worm equipment attached to the motor to rotate a principal gear. Because this variety of motor is much more effective than other sorts of motors, it can be utilized in applications necessitating massive reduction ratios, as it is able to supply much more torque at a lower pace.
The worm equipment motor is made with a spiral shaft that is set into splines in yet another gear. The pace at which the worm equipment rotates is dependent on the torque developed by the major equipment. Induction worm gear motors are very best suited for use in low-voltage apps these kinds of as electric cars, renewable strength systems, and industrial gear. They arrive with a wide selection of electrical power-supply possibilities, which includes twelve-volt, 24-volt, and 36-volt AC electricity provides.
These types of motors can be employed in several industrial configurations, like elevators, airport equipment, food packaging amenities, and far more. They also create considerably less noise than other types of motors, which tends to make them a well-liked choice for companies with constrained room. The performance of worm gearmotors tends to make them an exceptional choice for apps in which noise is an situation. Induction worm gear motors can be compact and really higher-torque.
Whilst the Induction worm equipment motor is most widely utilised in industrial applications, there are other types of gearmotors available. Some sorts are much more productive than others, and some are more high-priced than other people. For your software, selecting the appropriate motor and gearbox combination is crucial to attaining the wanted outcome. You are going to uncover that the Induction worm equipment motor is an superb selection for a lot of applications. The benefits of an Induction worm equipment motor cannot be overstated.
The DC gear motor is an outstanding decision for large-finish industrial purposes. This type of gearmotor is smaller sized and lighter than a regular AC motor and can produce up to 200 watts of torque. A equipment ratio of 3 to two can be discovered in these motors, which tends to make them perfect for a wide assortment of programs. A large-good quality DC equipment motor is a wonderful decision for a lot of industrial applications, as they can be highly effective and offer a higher degree of trustworthiness.
Electric equipment motors are a adaptable and commonly utilised variety of electrical motor. However, there are some applications that don’t reward from them, this sort of as apps with high shaft pace and low torque. Programs such as supporter motors, pump and scanning equipment are illustrations of this kind of large-velocity and high-torque demands. The most critical thing to consider when picking a gearmotor is its efficiency. Choosing the appropriate size will make sure the motor runs proficiently at peak effectiveness and will previous for a long time.
Parallel shaft helical gear motor
The FC collection parallel shaft helical gearmotor is a compact, lightweight, and large-efficiency device that makes use of a parallel shaft structure. Its compact design is complemented by large transmission performance and higher carrying ability. The motor’s substance is 20CrMnTi alloy metal. The device will come with both a flanged enter or bolt-on toes for installation. Its lower sounds and compact layout make it an best decision for a variety of applications.
The helical gears are normally arranged in two rows of one particular one more. Each and every row contains a single or a lot more rows of tooth. The parallel row has the teeth in a helical pattern, even though the helical rows are lined up parallelly. In addition to this, the cross helical gears have a level get in touch with layout and do not overlap. They can be possibly parallel or crossed. The helical equipment motors can have any variety of helical pairs, every single with a different pitch circle diameter.
The advantages of the Parallel Shaft Helical Gearbox consist of substantial temperature and force handling. It is produced by experienced pros employing chopping-edge technologies, and is extensively regarded for its substantial performance. It is obtainable in a range of complex requirements and is custom made-created to fit specific demands. These gearboxes are resilient and minimal-noise and feature large trustworthiness. You can assume to save up to 40% of your strength by employing them.
The parallel shaft helical gear motors are made to lessen the speed of a rotating portion. The nodular forged iron housing assists make the unit robust in tough environments, although the precision-machined gears supply quiet, vibration-free of charge operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The ability ranges from .12 kW to forty five kW. You can pick from a broad selection of capacities, dependent on the measurement of your gearing wants.
The SEW-EURODRIVE parallel shaft helical gearmotor is a handy resolution for area-constrained applications. The machine’s modular style makes it possible for for straightforward mounting and a extensive selection of ambient temperatures. They are perfect for a assortment of mechanical apps, such as conveyors, augers, and a lot more. If you want a little footprint, the SEW-EURODRIVE parallel shaft helical equipment motor is the greatest solution for you.
The parallel shaft helical gears are advantageous for both high and low speed purposes. Parallel helical gears are also suitable for reduced pace and low duty purposes. A great illustration of a cross-helix equipment is the oil pump of an inside combustion engine. Each varieties of helical gears are extremely dependable and offer you vibration-totally free operation. They are more costly than standard gear motors, but provide more sturdiness and performance.
Helical gear device
This helical gear unit is made to operate beneath a variety of demanding situations and can be utilised in a broad assortment of applications. Created for extended lifestyle and substantial torque density, this equipment device is available in a range of torques and equipment ratios. Its design and development make it appropriate with a wide assortment of critical mechanical techniques. Frequent applications incorporate conveyors, materials dealing with, steel mills, and paper mills.
Created for substantial-overall performance purposes, the Heidrive helical gear unit gives outstanding overall performance and price. Its innovative design and style makes it possible for it to operate properly beneath a wide range of working situations and is extremely resistant to injury. These gear motors can be very easily combined with a helical equipment device. Their merged power output is a hundred Nm, and they have a high efficiency of up to 90%. For far more data about the helical gear motor, contact a Heidrive agent.
A helical equipment device can be labeled by its reference segment in the regular plane or the turning aircraft. Its heart hole is the same as that of a spur gear, and its number of enamel is the same. In addition to this, the helical equipment has a minimal axial thrust, which is one more essential attribute. The helical gear unit is far more successful at transferring torque than a spur equipment, and it is quieter, way too.
These units are created to deal with large hundreds. Whether you are utilizing them for conveyors, augers, or for any other software that requires substantial-speed motion, a helical equipment device will supply greatest overall performance. A helical equipment unit from Flender can handle 400,000 jobs with a large diploma of reliability. Its substantial effectiveness and high resistance to load makes certain large plant availability. These gear motors are obtainable in a variety of sizes, from single-velocity to multi-velocity.
PEC geared motors benefit from a long time of design expertise and substantial quality resources. They are robust, quiet, and provide excellent functionality. They are obtainable in numerous configurations and are dimensionally interchangeable with other main brand names. The equipment motors are produced as modular kits to decrease inventory. They can be fitted with added parts, these kinds of as backstops and supporters. This helps make it easy to customize your gear motors and preserve cash even though reducing costs.
One more variety of helical gears is the double helical equipment. The double helical equipment device has two helical faces with a gap among them. They are better for enclosed gear techniques as they give increased tooth overlap and smoother efficiency. In comparison to double helical gears, they are smaller and more flexible than the Herringbone variety. So, if you happen to be looking for a gear motor, a helical equipment device may be perfect for you.