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China supplier 3V 12V 24V Custom Made Gear Motor, Small Planetary Gearbox with Electric Brush Motor for Automatic Device bicycle planetary gearbox

Product Description

We are a factory specialized in metal parts hardware & metal gear motor.
We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm , 12mm Speed reducer / Gearmotor / planetary gearbox with brushed / brushless motors
Gearbox Type: Planetary
Material: Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1 , 150:1…  optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V ,9V , 12V ,24V available .

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .High efficiency .
  6. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  7. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  8. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  9. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  10. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  11. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  12. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Geared Motor Application:
conditioning damper actuator,retractable rearview mirror,Car tail gate electric putter,car water pump,car antenna, door lock actuator, electric drill,monitor,  window curtain,coffee machine, tooth brush,sewing machines.

Custom metal parts

 

Workshop

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China supplier 3V 12V 24V Custom Made Gear Motor, Small Planetary Gearbox with Electric Brush Motor for Automatic Device   bicycle planetary gearboxChina supplier 3V 12V 24V Custom Made Gear Motor, Small Planetary Gearbox with Electric Brush Motor for Automatic Device   bicycle planetary gearbox
editor by CX 2023-04-19

China Diameter 12mm 3V Geared Motor Metal Shell Planetary Gearbox planetary gearbox definition

Product Description

Diameter 12mm 3V Geared Motor metal shell planetary gearbox

 

Item Parameters

Rated Voltage: 3V
No load pace: 43rpm
No load current: 75mA
Load pace: 28rpm
Load present: 260mA
Rated torque: 351g.cm
Gearbox rated torque: 1500g.cm
Gearbox immediate torque: 4500g.cm
Ratio: 216:1

We also have the subsequent objects:

Design Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Duration
L1
Rated At No Load At Rated Load Overall Size
L
Voltage Velocity Existing Velocity Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWMD012012-24 three. 389 75 254 255 46 four.five 36.2 a thousand 3000 24 16.two
ZWMD012012-36 three. 260 seventy five 169 255 69 six.eight a thousand 3000 36
ZWMD012012-sixty four three. 145 seventy five ninety five 260 ninety two nine. 40. 1500 4500 64 20.
ZWMD012012-96 three. 96 seventy five 64 260 156 15.three 1500 4500 ninety six
ZWMD012012-a hundred and forty four 3. 64 seventy five forty two 260 234 23. 1500 4500 a hundred and forty four
ZWMD012012-216 three. forty three 75 28 260 351 34.4 1500 4500 216
ZWMD012012-256 three. 36 80 24 260 354 34.7 43.eight 2000 5000 256 23.8
ZWMD012012-384 three. 24 80 16 260 531 fifty two. 2000 5000 384

 above specs just for reference and customizable according to requirements.

Make sure you enable us know your requirements and we will provide you with micro transmission remedies.

Thorough Images

 

 

Software

Smart wearable devices   observe,VR,AR,XR and etc.
Household application kitchen appliances, stitching machines, corn popper, vacuum cleaner, yard instrument, sanitary ware, window curtain, clever closestool, sweeping robot, energy seat, standing desk, electric powered sofa, Television set, personal computer, treadmill, spyhole, cooker hood, electric powered drawer, electric mosquito net, clever cabinet, smart wardrobe, automated cleaning soap dispenser, UV little one bottle sterilizer, lifting very hot pot cookware, dishwasher, washing machine, foods breaking device, dryer, air conditioning, dustbin, coffee equipment, whisk,sensible lock,bread maker,Window cleansing robotic and etc.
communication products 5G foundation station,video meeting,mobile mobile phone and and many others.
Workplace automation equipments   scanners, printers, multifunction devices duplicate machines, fax (FAX paper cutter), computer peripheral, financial institution machine,  display, lifting socket,  show,notebook Personal computer and etc.
Automotive products  conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis handle gadget, head light beam level adjuster, vehicle water pump, vehicle antenna, lumbar help, EPB, auto tail gate electric powered putter, HUD, head-up screen, car sunroof, EPS, AGS, vehicle window, head restraint, E-booster, car seat, car charging station and and so on.
Toys and models  radio handle design, computerized cruise handle, journey-on toy, academic robotic, programming robot, health-related robotic, automatic feeder, clever creating blocks, escort robot and and many others.
Health care equipments  blood strain meter, breath device, medical cleaning pump, healthcare mattress, blood strain screens, healthcare ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical treatment,digital cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automated reclosing,Agricultural unmanned aerial car,computerized feeder ,clever specific cupboard and etc.
Electric electrical power tools  electrical drill, screwdriver,backyard garden resource and and so forth.
Precision instruments  optics instruments,automatic vending equipment, wire-stripping machine and and so on.
Personal care tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair device, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electrical threading knife,Electricity Best PORE, Puff machine,eyebrow tweezers and and so on.
Customer electronics camera, mobile telephone,electronic digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial car),surveillance camera,PTZ digicam, rotating wise speaker and and many others.
robots instructional robot, programming robot, medical robotic, escort robotic and and many others.

 

Firm Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We give the total generate resolution for customers from design and style, tooling fabrication, elements production and assembly. 

Workshop


Testing Equipment

one) Aggressive Advantages

  • 1) Aggressive Benefits
    19+year encounter in producing motor gearbox
    We provide technical assist from r&d, prototype, tests, assembly and serial generation , ODM &OEM
    Aggressive Price
    Solution Overall performance: Reduced sounds, Higher efficiency, Extended lifespan
    Prompt Delivery: fifteen functioning times right after payment
    Little Orders Acknowledged

 2) Primary Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and equipment transmission equipment
  • Precise electromechanical movement module
  • Precise component and assembly of plastic and steel powder injection.

 

Our Solutions

  • ODM & OEM
  • Gearbox style and improvement
  • Associated technologies assistance
  • Micro push gearbox custom solution

Packaging & Shipping

one) Packing Particulars

packed in nylon firstly, then carton, and then reinforced with wooden situation for outer packing.
Or in accordance to client’s need.

two) Shipping and delivery Details

samples will be transported in ten days
batch order leading time according to the real scenario.

 

Certifications

Certifications

We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

 

FAQ

FAQ

1. Can you make the gearbox with personalized specifications?
Indeed. We have design and advancement group, also a great time period of engineers, each and every of them have
many work many years encounter.

two.Do you offer the samples?
Yes. Our firm can supply the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our company, we accept little order.

four. Do you have the item in stock?
I am sorry we donot have the product in inventory, All goods are made with orders.

5. Do you give technology help?
Of course. Our company have design and style and advancement staff, we can provide technology assist if you
want.

6.How to ship to us?
We will ship the goods to you in accordance to the DHL or UPS or FEDEX and many others account you offer. 

seven.How to shell out the funds?
We settle for T/T in advance. Also we have distinct bank account for obtaining money, like US dollors or RMB and so forth.

8. How can I know the item is suited for me?
Frist, you want to offer us the more information info about the solution. We will suggest the item to you in accordance to your prerequisite of specification. Following you affirm, we will get ready the samples to you. also we will provide some very good advances in accordance to your merchandise use.

nine. Can I come to your firm to pay a visit to?
Indeed, you can occur to our company to go to at at any time, and welcome to go to our firm.

ten. How do speak to us ?
 Please send an inquiry


/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Sweeping Robot Motor
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: Customize

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWMD012012-24 3.0 389 75 254 255 46 4.5 36.2 1000 3000 24 16.2
ZWMD012012-36 3.0 260 75 169 255 69 6.8 1000 3000 36
ZWMD012012-64 3.0 145 75 95 260 92 9.0 40.0 1500 4500 64 20.0
ZWMD012012-96 3.0 96 75 64 260 156 15.3 1500 4500 96
ZWMD012012-144 3.0 64 75 42 260 234 23.0 1500 4500 144
ZWMD012012-216 3.0 43 75 28 260 351 34.4 1500 4500 216
ZWMD012012-256 3.0 36 80 24 260 354 34.7 43.8 2000 5000 256 23.8
ZWMD012012-384 3.0 24 80 16 260 531 52.0 2000 5000 384

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Sweeping Robot Motor
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: Customize

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWMD012012-24 3.0 389 75 254 255 46 4.5 36.2 1000 3000 24 16.2
ZWMD012012-36 3.0 260 75 169 255 69 6.8 1000 3000 36
ZWMD012012-64 3.0 145 75 95 260 92 9.0 40.0 1500 4500 64 20.0
ZWMD012012-96 3.0 96 75 64 260 156 15.3 1500 4500 96
ZWMD012012-144 3.0 64 75 42 260 234 23.0 1500 4500 144
ZWMD012012-216 3.0 43 75 28 260 351 34.4 1500 4500 216
ZWMD012012-256 3.0 36 80 24 260 354 34.7 43.8 2000 5000 256 23.8
ZWMD012012-384 3.0 24 80 16 260 531 52.0 2000 5000 384

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China Diameter 12mm 3V Geared Motor Metal Shell Planetary Gearbox     planetary gearbox definitionChina Diameter 12mm 3V Geared Motor Metal Shell Planetary Gearbox     planetary gearbox definition
editor by CX 2023-03-28

China High Quality Coreless Micro DC Motor 16MM 3V 6V 12 Volt 24V 1RPM 20RPM High Torque Micro Brushless DC Gear Motor delta planetary gearbox

Warranty: 3months-1year
Product Amount: GM16-BL1638
Usage: BOAT, Vehicle, Electrical Bicycle, Home Appliance, Cosmetic instrument, Medical Instruments
Sort: Gear MOTOR, Mini Coreless Motor
Torque: .5~51kg.cm
Design: Everlasting Magnet
Commutation: Brushless
Shield Feature: Completely Enclosed
Velocity(RPM): fifty~1200RPM
Continuous Existing(A): .5~2.5A
Performance: sixty five~85%
Course of rotation: CW/CCW
reduction Ratio: 1~500
No-load velocity: 12000RPM
Rated velocity: fifty~10000RPM
Rated torque: .5~51kg.cm
Gearbox Size: 16mm*25.3mm
Motor Size: 16mm*38mm
Certification: RoHS, ISO9001
Packaging Details: Expect Normal Carton and Foam
Port: HangZhou

Substantial Top quality Coreless Micro DC Motor 16MM 3V 6V twelve Volt 24V 1RPM 20RPM Substantial Torque Micro Brushless DC Equipment Motor 6V 12V 24V Brushless DC Motor With GearboxMotor dimensions:ф16mm*38mmGearbox size:ф16mm*twenty five.3mmReduvtion rtio: fourteen /19.2 /29.1 /52.7/eighty four.3 /157.4 /197.7/ 369.7 /741.5 /850.3 /1621

Motor Technical InfoRated voltageNo-load paceNo-load recentRated velocityRated torqueRated recentStall torqueStall recent
VDCr/minmAr/ming.cmmAg.cmA
BL1636-0021212000701000032.six390205.2.ten
BL1636-00524.12000401571032.6180215.1.00
Motor with gearbox:BLG1638-002-12V
Reduvtion rtio14295284157197.7369.seven741.5
Gearbox durationrpm181821.621.621.625.325.329
No-load velocityrpm85741222814276613216
Rated pacerpm85541022714276603216
Rated torqueKg.cm0.450.931.692.705.046.3311.8323.73
Application Customer opinions Our item high quality has been recognized by our customers, and our on time shipment and service have been very praised by our customers . Business Profile HangZhou Sinlianwei Engineering Co., Ltd. We are an IOS9001 certified company specializing in the creation of micro motors, DC equipment motors, stepper equipment motors, planetary equipment motors, and many others. With imported WAHLI devices, fifty six employees lathes, Tough encounter helical gear reduction equipment RRFRXF Reduction gearbox of which these plates are imported from Japan and ZheJiang , the products automatically hobbing immediately offers our clients with skilled service technologies for new item improvement, which can resolve numerous specialized issues for you. I have excellent Technique, staff strictly comply with the generation procedure, and there are technical personnel to carry out good quality inspection. The solution has handed the inspection and can be offered. The organization adheres to the company philosophy of “good quality very first, technological refinement, and integrity management”, and has been chosen and acknowledged by far more and much more consumers. We look ahead to your signing up for, and we will construct a greater partnership together. Certifications Product packaging Packaging Detailsdc 1.Normal Export Carton or Styrofoam box or Blister Tray2.Export Cartons + Pallet 3.As customer’s requested4.Port :HangZhou Cargo
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DHL:3-5 working timesFedEx7-9 working times
UPS5-7 doing work timesEMS12-fifteen functioning days
TNT5-7 functioning daysSeaDepends on ship to which region
Alibaba system has more logistics options, welcome to seek advice from us
FAQ 1.who we are?We are based in ZheJiang , China, commence from 2571, CZPT substantial quality right angle reducer AB 6 0571 42220 90 diploma gearbox sell to Domestic Marketplace(fifty three.00%),North America(35.00%),South The united states(ten.00%),Southeast Asia(2.00%). There are total about 51-a hundred folks in our business office.two. how can we guarantee good quality?Often a pre-production sample prior to mass productionAlways final Inspection before shipmentthree.what can you buy from us?planetary DC equipment motor,steppr motor,brushless motor,worm gear motor,plastic planetary motor4. why should you purchase from us not from other suppliers?Our motors are designed to beStable functionality ,tranquil, high torque,low power use and tough with quite a few dimensions choices.five. what providers can we offer?Recognized Supply Terms: FOB,CFR,CIF, BABR060 Right Angle RV060 Planetary Gearbox For Servo Motor EXW,CIP;Accepted Payment Forex:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNYAccepted Payment Type: T/T,L/C,Credit score Card,PayPal,Western Union 1520mm(60inch) new superior concrete grinder flooring polisher journey ondriving grinding equipment remote Legend-S Language Spoken:English,Chinese

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China High Quality Coreless Micro DC Motor 16MM 3V 6V 12 Volt 24V 1RPM 20RPM High Torque Micro Brushless DC Gear Motor     delta planetary gearboxChina High Quality Coreless Micro DC Motor 16MM 3V 6V 12 Volt 24V 1RPM 20RPM High Torque Micro Brushless DC Gear Motor     delta planetary gearbox
editor by czh 2023-02-14